AD GREEN TOBY Series Directions For Usage And Maintenance

Compact-size automatic sub-pressure wood pellet boiler

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TOBY
Compact-Size Automatic Sub-Pressure Wood Pellet Boiler
20-30 KW
Directions
for usage and maintenance
August 22, 2012

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Summary of Contents for AD GREEN TOBY Series

  • Page 1 TOBY Compact-Size Automatic Sub-Pressure Wood Pellet Boiler 20-30 KW Directions for usage and maintenance August 22, 2012...
  • Page 2: Table Of Contents

    Contents 1 Boiler data 1.1 Technical data chart according to EN 303-5 ......1.2 On Product ..........2 Directions for storage and transport 2.1 Delivery form .
  • Page 3: Boiler Data

    Boiler data...
  • Page 4: Technical Data Chart According To En 303-5

    Technical data chart according to EN 303-5 Nominal power TY 20 KW 30 KW Power range 5 KW - 20 KW 10 - 30 KW Boiler weight 275 kg 315 kg Flow/Return (inch) 1” 5/4” Fill/Drain Tap (inch) 1/2" 1/2" Flue gas output diameter (Φ) 80 mm 80 mm...
  • Page 5: Directions For Storage And Transport

    Boiler parts I: 1. Primary air inlet 2. Embedded pellet retort brenner 3. Pellet feed line from storage 4. Inner chamber 5. Outter chambers with heat exchangers 6. Exhaust fan Boiler parts II: 1. Opening to place pellets into pellet storage 2. Pellet storage (bigger unit) 3. Slope to force pellets slide into the smaller storage 4.
  • Page 6: Delivery Range

    Boiler must be in its upright position all the time. The rotation of the boiler during the shipment or installation represents a serious risk and can lead to damaging the boiler. It is forbidden to place one boiler onto another. The boiler can be stored only in closed rooms with no atmospheric influence.
  • Page 7: Boiler Placement

    Clean the boiler on a regular base. An expert should be entrusted with the mounting of the heating and the initial operation. This must be a person who will take over the responsibility and guarantee the correct operation of the boiler and of the complete central heating system.
  • Page 8: Chimney

    Front side and lateral side(s) should have free access. In case that flue gas exit can be put directly through the wall on the right-hand side, you can lean the boiler completely to the back and/or to the right. Otherwise, follow the measures depicted in the drawing, since additional space is required to place the tube for flue gases behind the boiler.
  • Page 9: Connecting The Boiler With A Closed Central Heating System

    For open systems, working pressure depends on the overall height of the system and the open expansion vessel (1 bar for each 10 m is an estimate). After the filling process is done, it is obligatory to close the drain tap valve, close the water supply to the water-filling pipe and detach the water-filling pipe.
  • Page 10: Installation Method 2

    4. Boiler valve. The safety pressure valve must always be positioned and mounted close to the boiler. It must be easily identifiable and allow for easy access. The safety pressure valve must be set to a nominal pressure of 2.5 bar. The valve must open and operate smoothly at 2.5 bar. Diameter for the aperture at the seat of the valve must be at least 15mm.
  • Page 11: Fitting The Boiler To An Open Central Heating System

    2. Safety valve 3. Circulation pump (separated with ball valves on each side so that it can be easily replaced if necessary). Expansion vessel is on the RETURN line in this case. Expansion vessel and safety valve are connected following the rules described in the previous chapters.
  • Page 12: Firing The Boiler

    Open expansion vessel is connected to the hot-water distribution pipes (FLOW and RETURN) as shown on Figure – with an additional OVERFLOW pipe output plus CIRCULATION pipe (to prevent freeze during winter months). Please note that no additional items shall be connected to the open expansion vessel – espe- cially not valves.
  • Page 13: Messages On The Panel

    5.1.2 Messages on the panel OFF/ON Boiler is working / not working FIRE/ON Flame stabilization TEST FIRE Checking whether the fire is present or not STEPEN 5/25 C Power level 1-5 / Water temperature inside the boiler C COOL GAS Cleaning - Fan is blowing the burner REGU H2O Boiler reached set temperature and is in Modulation REGU GAS Boiler reached flue gas temperature and is in Modulation ALAR GAS Flue gas temperature TOO HIGH...
  • Page 14: Seven Days Timer

    Seven days timer 5.4.1 Activation of the seven day timer With a help of seven day timer it is possible to program automatic turn on and off of the boiler up to twice a day. Press B3 for 2 seconds. Display will show: TEN OFF. Press shortly B3. Now you can chose between ON and OFF with B4 and B5.
  • Page 15: A Exit Flue Gas Analysis For Toby

    Exit flue gas analysis for TOBY Wood pellet boiler TOBY is fulfilling the most rigorous norms regarding emissions. This paper shows typical values for flue gas temperature as well as emission concentration of various gases such as CO, COX or NOX. All values are within prescribed range for all EU countries.
  • Page 16: A Declaration Of Conformity

    Declaration Of Conformity We, Termomont d.o.o. with legal seat in Prhovačka bb, 22310 Šimanovci, Republic of Serbia,with full responsibility confirm that: Wood pellet boilers TOBY 20 KW, TOBY 30 KW made in 2012, are with its construction, performance and production way in conformity with conditions prescribed by the European Union in norms such as 97/23 EEC ”Pressure directive”...

This manual is also suitable for:

Toby 30 kwToby 20 kw

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