MAXPhotonics MFP-100W User Manual

Laser cleaning machine
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MFP-100W/200W Laser Cleaning Machine
Maxphotonics Co.,Ltd.

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Summary of Contents for MAXPhotonics MFP-100W

  • Page 1 MFP-100W/200W Laser Cleaning Machine Maxphotonics Co.,Ltd.
  • Page 2 Maxphotonics and the Maxphotonics Logo are registered trademarks of Maxphotonics Co., Ltd., and the Logo does not break any regulations of Trademark law.Maxphotonics grants no rights for patent or other intellectual property mentioned herein.
  • Page 3 Preface Thank you for using the Laser Cleaning Machine from Maxphotonics. We compile this document for you in order that the laser cleaning machine is used and maintained properly. Due to the limited level of the writers, coupled with time constraints, there are some careless mistakes in this document, your understanding and suggestion to help us make an improvement will be much appreciated .
  • Page 4: Company Profile

    As a large laser manufacturer founded in 2004, Maxphotonics Co., Ltd. specializes in research and development, production and sales of lasers and ancillary products. Maxphotonics owns a number of independent intellectual property rights and patents as well as high-power pulsed fiber laser, high-power fiber laser and high-power fiber amplifier etc.
  • Page 5: Table Of Contents

    Contents Company Profile ……………………………………………………………… 2 Chapter 1 Product Description ………………………………………… 5 Chapter 2 General Safety Information ……………………………… 6 1-Laser Safety Class ………………………………………………………… 6 2-Electrical Safety …………………………………………………………… 6 3-Safety Conversions ………………………………………………………… 7 4-Laser Protection …………………………………………………………… 8 5-Reference Standard ……………………………………………………… 8 6-General Safety Instructions ……………………………………………… 10 7-Additional Safety Information ……………………………………………...
  • Page 6 Contents 1-Power Supply ……………………………………………………………… 19 2-Startup Steps ………………………………………………………………… 20 3-Control board setting parameters ……………………………………… 20 4-Turn On the Ted Light for Preview ……………………………………… 21 5-Cleaning Operation ………………………………………………………… 22 6-Applications ………………………………………………………………… 23 Chapter 5 Service and Maintenance ………………………………… 28 1-Maintenance Notes ………………………………………………………… 28 2-Service Statements …………………………………………………………...
  • Page 7: Chapter 1 Product Description

    Product Description The new generation Laser Cleaning Machine is a high technology product from Maxphotonics for non- contact laser cleaning. It can remove the grease, dirt, coating, paint, rust, residue, oxide layer, and other target materials with high efficiency, high performance, low cost and without harm to the base material.
  • Page 8: Chapter 2 General Safety Information

    Chapter 2 General Safety Information 1-Laser Safety Class This device is built-in MFP-100/200 laser generatorwhich is classified as a high power Class IV laser instrument. It may emit 1064nm wavelength, peak powerup to 15kW ,and the average power is above 100W .
  • Page 9: 3-Safety Conversions

    Chapter 2 General Safety Information 2、Make sure the instrument is properly grounded through a protective conductor of the AC power cable, or else some fault may be caused including laser alarm, light malfunction or unsteady working. 3、Do not work in a high moisture/high temperature environment, or else short circuit or alarm of high moisture/high temperature will be caused and the normal service life of the Laser Eraser will be shortened.
  • Page 10: 4-Laser Protection

    LaserVision USA, Kentek Corporation, Rochwell Laser Industries, etc. All the supplier information is provided by Maxphotonics only for the convenience to use, so Maxphotonics assumes no responsibility for any problem caused by using the products of abovementioned suppliers.
  • Page 11 Chapter 2 General Safety Information Anti-interference Performance on Electromagnetic Compatibility: EN 61000-3-2:5006+A1:5009+A2:5009 EN 61000-3-3:5008 EN 61326-1:5006 EN 61000-4-2:5009 EN 61000-4-3:5006+A1:5007+A2:2010 EN 61000-4-4:5004+A1:2010 EN 61000-4-5:5006 EN 61000-4-6:5009 EN 61000-4-11:204 Others-Electromagnetic Compatibility: Classification A of digital instrument complies with Canada ICES-5003 Power Supply Security: EN 61010-1:5001 Laser Security: EN 60825-1:5007...
  • Page 12: 6-General Safety Instructions

    Chapter 2 General Safety Information ◎ In accordance with relevant national standards and requirements, the laser must be classified according to its output power and laser wavelength. All MFP-Series laser products with high power belong to Class 4 products (according to section J,1040.10 (d) of Part Ⅱ , 21 CFR). ◎...
  • Page 13 Chapter 2 General Safety Information ◎ The output light of Laser Cleaning Machine is strong enough to cut or weld metal, burn skin, clothing and paint. In addition, this light can ignite volatile substances such as alcohol, gasoline, ether and other solvents.
  • Page 14 Chapter 2 General Safety Information (10)If the equipment is operated in a manner not specified in this document, the protection devices and performance of the equipment may be impaired and the warranty will be voided. CAUTION: ◎ The output of the Laser Cleaning Machine is delivered through a lens with an anti-reflection coating.
  • Page 15 (5)The equipment does not have any part which can be maintained by operators, and all the maintenance operations must be finished by the professionals of Maxphotonics Co., Ltd; (6)To prevent electrical shock, do not remove enclosure, detach the laser without permission and damage the relevant signs;...
  • Page 16: 7-Additional Safety Information

    (2)Operation at higher temperature will accelerate aging, increase threshold current and lower slop efficiency. If the device is overheated, stop operation and contact Maxphotonics. CAUTION: ◎ Exercise caution to avoid damage to the device.
  • Page 17 Chapter 2 General Safety Information Laser Institute of America (LIA) 13501 Ingenuity Drive, Suite 128 Orlando, Florida 32826 Phone: 407 380 1553, Fax: 407 380 5588 Toll Free: 1 800 34 LASER American National Standards Institute ANSI Z136、1, American National Standard for the Safe Use of Lasers (Available through LIA) International Electro-technical Commission...
  • Page 18: Chapter 3 Product Description

    Chapter 3 Product Description 1-Standard Data of Non-handheld Eraser Effective Normal High Base Surface Speed Speed Speed Effect Material (mm) (mm²/s) (mm²/s) (mm²/s) Clean Severe surface and rust 1800 2200 3500 Cast iron no harm (0.05mm to base thick) material Clean Moderate surface and...
  • Page 19: 2-General Characteristic Parameters

    Chapter 3 Product Description The data listed above is only for reference. Practical data will differ because of the application complexity. 2-General Characteristic Parameters No. Characteristics Test Conditions Min. Nom. Max. Unit Operating Voltage Maximum Current Pout=Pnom Consumption Operating Ambient ℃...
  • Page 20: 3-Structural Layout

    Chapter 3 Product Description 3-Structural Layout 1、Dimensions of the 100W-200W Laser Eraser Dimensions of the head of the Laser Cleaning Machine (unit: mm) Dimensions of the cabinet of the Laser Cleaning Machine (unit: mm) controller button Laser cleaning head The size of the structure is subject to the final product.
  • Page 21: Chapter 4 Operating Steps

    CAUTION: ◎ If any damage of the external package and internal parts has been found upon receipt of product, please contact Maxphotonics Co., Ltd. or designated agent immediately. 1-Power Supply...
  • Page 22: 2-Startup Steps

    Chapter 4 Operating Steps 2-Startup Steps 1. Release the red Emergency Stop Switch; 2. Turn the power key to the right, the machine power on while the warning tone ring out, do not operate the machine until the warning tone stop;...
  • Page 23: 4-Turn On The Ted Light For Preview

    Chapter 4 Operating Steps 4-Turn On the Ted Light for Preview 1. Open the protection cover of the laser cleaning head; 2. Click on the red button on the touch screen , the hand-held the laser cleaning head indicate red light.
  • Page 24: 5-Cleaning Operation

    Chapter 4 Operating Steps 5-Cleaning Operation 1. Turn off the control board "Red Light"; 2. Turn on the control board "laser"; 3. Press the "handle laser button"; 4. After used , press the “Handle Laser Button” again.
  • Page 25: 6-Applications

    Chapter 4 Operating Steps 6-Applications 1-Rust Erasing Sample:angle iron Base material: Q235 Laser Eraser: Standard Type ² Erasing Efficiency: 1800mm Erasing Effects: surface undamaged and no rust left behind Sample:propeller gear shaft Base material: 40Cr Laser Eraser: Standard Type ² Erasing Efficiency: 1800mm Erasing Effects: surface undamaged and no rust left behind...
  • Page 26 Chapter 4 Operating Steps Sample:carbon steel tube Base material: carbon steel Laser Eraser: Standard Type ² Erasing Efficiency: 2000mm Erasing Effects: surface undamaged and no rust left behind Sample:chuck Base material: alloy steel Laser Eraser: Standard Type ² Erasing Efficiency: 2000mm Erasing Effects: surface undamaged and no rust left behind...
  • Page 27 Chapter 4 Operating Steps 2-Paincoat Cleaning Sample:bending sheet metal Base material: carbon steel( paintcoat ) Laser Eraser: Standard Type Erasing Efficiency: 2200mm2/s Erasing Effects: paintcoat remove completely, no damage to the base material Sample:gif box Base material:cold-roll steel sheets Laser Eraser:Standard Type Erasing Efficiency:1800mm2/s Erasing Effects: paintcoat remove completely, no damage to the base material...
  • Page 28 Chapter 4 Operating Steps 3-Pre and Post Treatment of Welding Sample:water pipe joint Base material: alloy cast iron Laser Eraser: Standard Type ² Erasing Efficiency: 2200mm Erasing Effects: surface polished and no stained layer left behind Sample:stainless steel trough Base material: SUS304 Laser Eraser: Standard Type ²...
  • Page 29 Chapter 4 Operating Steps Oxide Erasing Sample: vane of air blower Materials: 2Cr13 Laser Eraser: Standard Type Erasing Efficiency: 1500mm²/s Erasing Effects: surface polished without any oxide residue Sample: Aluminum alloy plate Materials: 6033 Laser Eraser: Standard Type Erasing Efficiency: 1800mm²/s Erasing Effects: surface polished without any oxide residue...
  • Page 30: Chapter 5 Service And Maintenance

    ◎ For ensuring that the repairs or replacement within the warranty scope can be carried out, and perfectly maintaining your interests, please submit application to the Maxphotonics or the local representative after finding the faults. Upon receiving our authorization, you need to pack the product in a suitable package and return it.
  • Page 31: 2-Service Statements

    Please call the Customer Service Department for other questions: 400-900-9588. Your problems will be follow-up by our technical support group after verified.If the problems cannot be solved , you may need to return the product to Maxphotonics for further troubleshooting.
  • Page 32: Chapter 6 Warranty Statements

    Chapter 6 Warranty Statements 1-General Clauses Maxphotonics Co.,Ltd. carries out warranty for any defect of the product caused by its material and production technology within the warranty period agreed in contract, and ensures that its product meet the relevant quality and specification requirements specified in the document under normal use condition.
  • Page 33 IMPORTANT: ◎ Within the warranty scope, purchasers must feed back within 31 days after finding the product defect. ◎ Maxphotonics does not grant any Third Party rights to repair or replace the parts, the equipment or other Maxphotonics products.

This manual is also suitable for:

Mfp-200w

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