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GEM 2881506 Quick Start Manual

220w solar kit
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220W SOLAR KIT
P/N 2881506
APPLICATION
2016 GEM e4
BEFORE YOU BEGIN
Read these instructions and check to be sure all parts and tools are accounted for.
Please retain these installation instructions for future reference and parts ordering
information.
KIT CONTENTS
This Kit includes:
REF
QTY
PART DESCRIPTION
1
1
Solar Harness
2
1
Framed Solar Assembly
3
1
Solar Charger - 220W
4
4
Solar Mount Bracket
5
1
Warning Decal
6
4
Screw - M8 X 1.25 X 15
7
4
Hexagonal Nut - 0.25 - 20
8
4
Roll-In Nut - M8 X 1.25
Instr 9926536
Rev 02 2016-08
PART NUMBER
2413186
2635958
4015482
5261057
7181565
7520391
7547637
7547806
Page 1 of 6

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Summary of Contents for GEM 2881506

  • Page 1 220W SOLAR KIT P/N 2881506 APPLICATION 2016 GEM e4 BEFORE YOU BEGIN Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information. KIT CONTENTS...

  • Page 2: Tools Required

    PART DESCRIPTION PART NUMBER Washer - 8.4 X 16.0 X1.6 7556305 Solar Panel Harness, 220W 2413671 Panduit Strap 7080138 Screw - M6 X 1.0 X 16 7518637 Nut - M6 X 1.0 7547339 T-Slot, Extrusion Cover 5522130–1610 Instructions 9926536 TOOLS REQUIRED •...
  • Page 3 4. Drop the roll-in nuts into the top of the OPS 7. Connect the solar panel harness to the solar slots (two per side). panel connectors. 8. Use Panduit strap to fasten solar panel harness to front bracket on RH side. 5.
  • Page 4 10. Mount solar charger to chassis frame (D) using 13. Cover solar panel harness with T–slot cover bolts and nuts . Torque nuts to following specification. TORQUE 8 ft. lbs. (11 Nm) 14. Connect solar harness to contactor assembly (PN 4012818) (F) with red wire and motor controller (PN 4015643) (E) with black wire.
  • Page 5 16. Route controller terminal ring (G) from solar 19. Ensure rear extrusion is free of dust, dirt, and charger along main vehicle harness (H) and fasten debris and install decal using Panduit strap 20. Remove cardboard. Check LED to confirm functional operation.
  • Page 6 LED Information: Instr 9926536 Rev 02 2016-08 Page 6 of 6...