Somati system OGS User & Installation Manual

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Installation manual

OGS

Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko

IČ: 29260159, DIČ: CZ29260159

3/2019

tel: +420 547 427 011, www.somati-system.cz

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Page 1 Installation manual Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 3/2019 tel: +420 547 427 011, www.somati-system.cz...
Page 2: Table Of Contents
6.1 OGS STANDARD AND HIGH-LIFT ..............14 6.2 OGS VERTICAL ....................14 6.3 OGS LOW-LIFT ....................15 INSTALLATIOn OF ROLLER ................ 19 7.1 OGS STANDARD, VERTICAL AND HIGH-LIFT ............. 19 7.2 OGS LOW-LIFT ....................21 INSTALLATION OF CURVED TRACK ............22 HORIZONTAL STIFFENERS ................. 24 10.
Page 3: Notice Before Installation
• Grinder • Set of spanners • Optical levelling devices • ACCU screwdriver • Screw taps (in case of installation on steel structure) Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 4: Check Of Delivery
(SI, FS, MDF) winding roller bracket (2 pcs) (not applicable for low lintel) winding roller including drums flanged bearing UCFL Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 5 1.7 fasteners GUIDES side guide with vertical rail (1 pair) curved rail (1 pair) – not used for vertical OGS strut - not used for vertical OGS Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159...
Page 6 (number according to the length of horizontal guidance (not applica- ble for vertical OGS) a – for gate of width < 4 m b - for gate of width ≥ 4 m wind bracing - not applicable for vertical OGS 2.6 fasteners HORIZONTAL LATHING horizontal lathing...
Page 7 (number of edges = 2x number of sections) upper edge profile bottom profile (only for gates with passage door) upper hinge with pulley side hinge with pulley Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 8 – for gates of width ≤ 3 m b - for gates of width > 3 m (2 pcs) Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 9 – side part (2 pcs) motor bracket - fixing inserting bracket - J-profile flanged bearing UCFL (only for gates of width ≤ 3 m) (2 pcs) Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 10 (only for gates of width > 3 m) (2 pcs) additional part of J-profile (only for gates of width > 3 m) (2 pcs) fasteners Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 11 FSTRONIC DES-FS connection box with spiral cable for optical safety edge OSE, including grommet Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 12: Types Of Ogs
W – opening width H – opening height N - lintel standard N = 900 mm vertical N = H + 500 mm Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 13 N = 750 mm All variants can be designed with passage door or without passage door. Passage door must always open to the wall. Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 14: Check Of Construction Readiness According To The Drawing
• Make a level line on the wall (horizontal line at height 1m above clear floor level). • If any of the dimensions are bigger than in the documentation, it is not possible to install the gate. Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 15: Installation Of Guides
4. Align the guides into the vertical plane and tighten the anchor mate- rial. Picture 3 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 16: Installation Of Brackets
Standard bracket distance [1.3] from the edge of the track is 25 mm. The bracket is mounted just above the guide [2.1]. Picture 5 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 17: Ogs Low-Lift
Fix the pulleys in the correct position in the later stage of the in- stallation. Picture 6 Picture 8 Picture 7 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 18 [7.1b], long spacer tube and on the outside of the additional part [7.8] secure the shaft with a safety ring. Picture 9 Picture 10 Picture 11 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 19 Y (see pic. 12). After anchoring of the brackets [7.2] mount side profiles [7.3] (see pic. 13 - 14) on them using screws and nuts with indentation. Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159...
Page 20 Picture 14 Picture 13 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 21: Installation Of Roller
2 – winding drum right (R) A – roller edge = drum edge 7.1 OGS STANDARD, VERTICAL AND HIGH-LIFT Picture 17 Picture 16 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 22 A – grooves for mounting the bearing UCFL 208 and UCFL 210 B – grooves for mounting the bearing UCFL 212. Screws are placed in the groove through the inserts. Picture 18 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 23: Ogs Low-Lift
Mount bearings to the brackets using button head and hexagon screws with nut and washer. Fix safety plate on the brackets using two screws M12x40 with nut and washer. Picture 21 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 24: Installation Of Curved Track
Picture 22a Picture 22b This part of the installation does not apply to the vertical OGS. Curved rail is standardly delivered in a set with track [2.2]. Before its installation it is first necessary to fix props from the perforated profiles [2.5] on the ceiling structure. The profiles are delivered in length 2,5 m –...
Page 25 At the ends of the tracks [2.2] install the spacer [2.3] (pic. 24). 2x 2 screws M8x25 with nut and washer are used for the assem- bly. Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 26: Horizontal Stiffeners
V-profiles, anchored on each side with 2 pcs of self-drilling screws TEX 6,3 x 22 mm with washer ∅6 mm (see pic. 26). Picture 27 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 27: Horizontal Lathing
1. Apply glue (e.g. Colgel, Mamut Glue). 2. Attach a pair of intumescent tapes to the silicate board in the labyrinth and to the plate. Picture 30 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 28: Installation Of Sections
Mount the pair of side hinges [4.7] on the top corners of the first section. There are pre-drilled holes ∅4 mm for hinges. Picture 33 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 29 In case of gate with passage door there is always one hinge on each side of the passage door opening. Picture 36 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 30 TEX 6,3x38 self-drilling screws for remain- ing holes. Picture 39 Horizontal placement of the leaf towards the fixed sections – see pic. 40. Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 31 Picture 41 Mount the sliding bar with hanger on the gate leaf by us- ing two screws M5x70 and cover it. Picture 42 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 32: Installation Of Motor
[7.4] (by two screws M12x20 with fan washer (by two screws M12x20 with fan washer and nut). and nut). Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 33: Assembly Of Carrying Ropes And Their Adjustment
Picture 46 Picture 47 Picture 48 Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...
Page 34: Completion Of The Installation
Article 13 for warranty information, please, contact local importer in your country. Local warranty conditions can be updated according to the local law regulations. Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko IČ: 29260159, DIČ: CZ29260159 tel: +420 547 427 011, www.somati-system.cz...