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ABOT4001 REV1
BATTERY POWERED CRIMP TOOL
Description
The "ABOT4001 rev1" is a handheld Battery Powered Crimp
tool. It uses dies engineered to meet the requirements of
the AS22520/40-01 and is intended to crimp insulated
terminals, splices, and endcaps manufactured to AS7928
(MIL-T-7928): AS25036 (MS25036), AS17143 (MS17143),
and AS25274 (MS25274).
This tool produces crimped assemblies that comply with the
IPC/WHMA-A-620-A Industry Guidelines for Stamped and
Formed-Closed Barrel-Insulation Support Crimps.
Safety
Safety is essential in the use and maintenance of Astro tools
and equipment. Observation of all safety information
provided in this manual, as well as any marking on the tool,
will avoid hazards and unsafe practices related to the use of
this tool.
________________________________________________________________________________________________
ABOT4001 rev1-DS
©2014 Astro Tool Corp., All Rights Reserved
Astro Tool Corp.
21615 SW Tualatin-Valley Hwy. Beaverton, OR 97003
Phone: 503-642-9853 Fax: 503-591-7766 Email: sales@astrotool.com
Figure 1
Purpose of this Manual
This manual is intended to familiarize all personnel with the
safe operation and maintenance procedures for the following
Astro tool:
ABOT4001 rev1 Battery Powered Crimp Tool
Keep this manual available to all personnel. Replacement
manuals are available upon request at no charge.
All specifications are nominal and may change as
design improvements occur. Astro shall not be liable
for damages resulting from misapplication or misuse
of its products.
KEEP THIS MANUAL
Page 1 of 8
DATASHEET
REV. A
3/3/2016
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Table of Contents
Summary of Contents for ASTRO TOOL Corp. ABOT4001
- Page 1 Figure 1 Description Purpose of this Manual The “ABOT4001 rev1” is a handheld Battery Powered Crimp tool. It uses dies engineered to meet the requirements of This manual is intended to familiarize all personnel with the the AS22520/40-01 and is intended to crimp insulated...
- Page 2 ABOT4001 REV1 BATTERY POWERED CRIMP TOOL DATASHEET Important Safety Information Important Safety Information ________________________________________________________________________________________________ ABOT4001 rev1-DS ©2014 Astro Tool Corp., All Rights Reserved Page 2 of 8 REV. A 3/3/2016 Astro Tool Corp. 21615 SW Tualatin-Valley Hwy. Beaverton, OR 97003...
- Page 3 ABOT4001 REV1 BATTERY POWERED CRIMP TOOL DATASHEET Important Safety Information DO NOT REMOVE TOOL HEAD! DO NOT OPERATE TOOL WITHOUT HEAD INSTALLED! ________________________________________________________________________________________________ ABOT4001 rev1-DS ©2014 Astro Tool Corp., All Rights Reserved Page 3 of 8 REV. A 3/3/2016 Astro Tool Corp.
- Page 4 ABOT4001 REV1 BATTERY POWERED CRIMP TOOL DATASHEET Identification Operation LED Work Light (White) This LED automatically turns on when the trigger is pulled. It remains on for 10 seconds after the trigger is released. LED Indicator (Red) This tool is equipped with a special circuit board incorporating several important features to inform the user about the current status of the unit.
- Page 5 ABOT4001 REV1 BATTERY POWERED CRIMP TOOL DATASHEET Release button. Pushing and holding the Emergency Insulation Crimp Adjustment Release button will result in the complete retraction of the push rod. Each tool has four insulation crimp positions. (See Figure 2) To set the Insulation Crimp Height: Inspection and Gauging 1.
- Page 6 ABOT4001 REV1 BATTERY POWERED CRIMP TOOL DATASHEET 4. Attempt to insert the NO-GO gage (Red) under the NO-GO gage (Red) member does enter the cavity locator and into the conductor cavity of the die (Red fully, the die is worn and should be replaced.
- Page 7 ABOT4001 REV1 BATTERY POWERED CRIMP TOOL DATASHEET Safety Instructions Trouble Shooting The charger is designed only for Li-ion and Ni-MH batteries with voltages ranging from 9.6VDC to 18VDC and capacities from 1.7Ah to 3.0Ah. Before You Begin 1. Make sure that the battery is charged. Recheck the 1.
- Page 8 ABOT4001 REV1 BATTERY POWERED CRIMP TOOL DATASHEET The following are the possible conditions shown by Astro Tool Corp. warrants each new product sold by it to be the right hand yellow LED. free from defects in material and workmanship under normal use and service.
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