Table of Contents
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014161en
NOTICE ALL DOCUMENTATIONS !
Before beginning work this operating instruction booklet and the enclosed
safety instructions (no. 016000, pink-colored booklet) have to be read through
carefully. Always follow the instructions during operation. Give this operating in-
struction booklet and the appropriate safety instructions to the operator.
Operating Instruction Booklet
- Original instructions -
Digital Electric Screwdriver
MINIMAT-ED
330EG36-0012
330EG36-0018
330EG36-0048
330EG36-0032
440000 A
440000 B
440000 C
440000 E
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Table of Contents
Troubleshooting
Related Manuals for Deprag MINIMAT-ED Series
Summary of Contents for Deprag MINIMAT-ED Series
- Page 1 014161en Operating Instruction Booklet - Original instructions - Digital Electric Screwdriver MINIMAT-ED 330EG36-0012 440000 A 330EG36-0018 440000 B 330EG36-0048 440000 C 330EG36-0032 440000 E NOTICE ALL DOCUMENTATIONS ! Before beginning work this operating instruction booklet and the enclosed safety instructions (no. 016000, pink-colored booklet) have to be read through carefully.
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Page 2: Table Of Contents
Contents 1 SIGNAL WORD AND SYMBOL DEFINITION ...............4 2 SAFETY INSTRUCTIONS .....................5 2.1. Safety Instructions for Electronic Screwdrivers ............5 3 INTENDED USE ......................5 4 DELIVERY CAPACITY ....................6 5 GENERAL........................6 6 OPERATION........................7 6.1. Dimensional Drawing ....................7 6.2. Assembly Instructions ....................8 6.3. Change of Bits......................10 7 OPERATION........................11 7.1. - Page 3 15 TECHNICAL DATA....................27 16 EC-CONFORMITY DECLARATION ................28 17 SERVICE LOCATIONS AND AUTHORIZED PARTNERS........29 List of illustrations Illustration 1 – Dimensional Drawing..................7 Illustration 2 – Power supply connections ................8 Illustration 3 – Connection of motor cable to the power unit ..........8 Illustration 4 –...
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Page 4: Signal Word And Symbol Definition
Signal Word and Symbol Definition The signal words and symbols used in the technical documentation (safety instructions, operating instruction booklet, etc.) have the following meaning: DANGER Indicates an immediate danger which causes serious injuries or even death if not avoided. WARNING Indicates a threatening danger which can cause serious injuries or even death if not avoided. -
Page 5: Safety Instructions
(burnings). Intended Use DEPRAG MINIMAT-ED Screwdrivers of straight design are intended to be used only for manual assemblies, preferably for vertical applications. They are exclusively designed for screw-assembly in an industrial environment. -
Page 6: Delivery Capacity
Suitable for the use in electrostatic exposed areas integrated diagnostics functions The DEPRAG MINIMAT-ED Screwdriver is designed for use in an industrial environment for a maximum torque of 1.2 / 1.8 / 3.2 or 4.8 Nm (depending on the screwdriver type chapter 15 Technical Data). -
Page 7: Operation
Operation 6.1. Dimensional Drawing Illustration 1 – Dimensional Drawing... -
Page 8: Assembly Instructions
6.2. Assembly Instructions CAUTION The electric screwdriver may only be operated by competent personnel. WARNING Danger to life from electric shock! Disconnect the machine from the power supply before any assembly, instal- lation or maintenance work. power cable connection ON/OFF switch Illustration 2 –... -
Page 9: Illustration 4 - Installation
Motor cable Power unit ComCenter ED (optional equipment) MINIMAT-ED Digital Electric Screwdriver Power cable Illustration 4 – Installation We recommend attaching the screwdriver to a balancer ( 13.2 Optional accessories). -
Page 10: Change Of Bits
WARNING Disconnect screwdriver from power supply before changing or mount- ing the screwdriver tool (bit, socket) or accessory. CAUTION Screwdriver will heat-up in relation to its average load respectively se- quence of operation If the selection of the type of screwdriver is incorrectly or its operation is not appropriate for the application, the tool might overheat which could result in injuries (burnings). -
Page 11: Operation
Operation 7.1. Operating element 7 segment display status LEDs function buttons Illustration 6 – Operating element 7.1.1 Status LEDs Colour Name Nomenclature green Status OK last screw assembly OK Status NOT last screw assembly NOT OK Tables 2: Status LEDs IMPORTANT If both LEDs flash at the same time program selection is selected on the screwdriver. -
Page 12: Display
IMPORTANT Differing assignments of the function buttons will be described in the appro- priate places. 7.1.3 Display The display shows results and the menu. During normal operation the screw assembly results are shown on the display: If assembly was OK, the torque result of the last screwdriving step of the assembly is dis- played in the selected torque unit. -
Page 13: Menu Structure
7.5. Menu structure MAIN MENU FUNCTION SETTINGS / CRITERIA Displays version of power unit Displays version of screwdriver logic Displays version of dis- play Torque unit setting 1: Nm 2: Ncm 3: in-lbs Start type setting 1: Push-to-start 2: Button Delay interrupt setting 0-30 *100ms Torque mode setting... -
Page 14: Pressure Test Function
7.6. Pressure test function NOTE In normal operation the screwdriver starts once the turn-on threshold has been exceeded and stops once it has dropped below the turn-off threshold. Test the function of the push-to-start as follows: start test function via menu function F11. hold the screwdriver vertically. - Page 15 12. In the left segment on the display 8. appears 13. Press any key on the screwdriver to move to the next segment 14. In the middle segment on the display 8. appears 15. Press any key on the screwdriver to move to the next segment 16.
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Page 16: Description Of The Settings
Description of the settings Parameter Description Torque unit The torque unit used for the display and setting of torque values. Type of start The screwdriver can be started using push-to-start or button start. This can be set via the menu Type of start (F05). Delay interrupt Delay interrupt is set to prevent a screwdriving procedure being recorded as cancelled if the start signal of the screwdriver is inter-... -
Page 17: Screwdriving Template
Screwdriving template 5 screw assembly and 5 loosening programs can be adjusted. 9.1. Description of the screwdriving sequences 9.2. Screw assembly program Structure of the screw assembly program: Search run: Speed Target angle Target torque Screw assembly to torque: Speed Target torque Screw assembly / Loosening to angle: Direction... -
Page 18: Loosening Program
The screwdriving step is recorded as OK (error free) if the shut-off via torque is successful and the value of the torque in within the set limits. The screwdriving step is recorded as NOT OK (errors present) if the torque is outside the set limits or the screwdriving time is exceeded. -
Page 19: Maintenance And Upkeep
IMPORTANT In normal operation (single shift operation) we recommend that the machine should be returned to DEPRAG every 12 months for inspection, calibration and cleaning. If necessary the machine should be sent for inspection if there are any issues. -
Page 20: Error Display And Troubleshooting
11 Error display and troubleshooting 11.1. System error If you discover that the MINIMAT–ED screwdriver is defective, please send it to DEPRAG. Please do not try to troubleshoot or rectify any electrical fault on your own under any cir- cumstances whatsoever. -
Page 21: Error In The Screwdriving Sequence
Check the screwdriving procedure Power exceeds the maximum permissible and adapt if necessary. value. Contact the DEPRAG service de- partment with any queries. Error in writing the program Transfer the program again. Switch the DEPRAG MINIMAT®–E Power unit not initialized with screwdriver data screwdriver off and on again. -
Page 22: Troubleshooting
Display test structions in shows lines Tables 8: Fault solutions If you discover that the screwdriver is defective, please send it to DEPRAG. Please do not try to troubleshoot or rectify any electrical fault on your own under any circumstances whatsoever. -
Page 23: Accessories - Optional Equipment
13 Accessories - Optional Equipment 13.1. Required accessories 13.1.1 Motor cable Description Part no. Motor cable (2m) 151515 A Motor cable (5m, alternative) 151515 B 13.1.2 Power unit Name Part No. Power unit NG20-ED 102767 A 13.1.3 Power supply cable Name Part No. -
Page 24: Optional Accessories
(left-hand thread) Guide sleeve and bits are not included in delivery with the spring sleeve. Suitable tools can be found in our brochure D3320 or online at www.deprag.com -> Screwdriving Technology -> Accessories -> Online selection tool for inserts... -
Page 25: Ef-Control
13.2.2 EF-Control Name Part No. ComCenter ED 103196 A Illustration 7 – EF-Control ComCenter ED 13.2.3 Screwdriver adapter Name Part No. Screwdriver adapter (for linear stand / parallelogram stand) 103557 A Brochure D3345 ATTENTION Possible damage to the ED screwdriver and internal parts! Only clamp the screwdriver as shown in the illustration “Clamping area for screwdriver adapter”. -
Page 26: Balancer
13.2.4 Balancer Balancer (without vacuum interruption) max. Cable Travel Load Range (kg / lbs.) Weight (kg / lbs.) Order No. (m / ft.) 0.0 – 0.5 / 0.0 – 1.1 1.6 / 5.2 0.4 / 0.9 833320 A 0.3 – 1.5 / 0.7 – 3.3 1.6 / 5.2 0.5 / 1.1 833320 B... -
Page 27: Shut Down And Storage
14 Shut Down and Storage For shut-down perform the following steps: No. Action Disconnect the electric equipment from power supply (switch off main switch and pull out main plug). Disconnect the ED-screwdriver from the power supply. Close all connections (with protection caps). The MINIMAT-ED screwdriver may now be stored until needed again. -
Page 28: Ec-Conformity Declaration
As manufacturer of the machine we declare that the Directives and Standards listed below apply to the following specified machine. Manufacturer and authorized Person for Documentation: DEPRAG SCHULZ GMBH U. CO. P.O. BOX 1352, GERMANY-92203 AMBERG CARL-SCHULZ-PLATZ 1, GERMANY-92224 AMBERG... -
Page 29: Service Locations And Authorized Partners
If you need any further information then please either contact your representative or us directly at DEPRAG SCHULZ GMBH u. CO. During business hours our Service-Hotline + 49 (0) 700 00 371-371 is available for German and English speakers. - Page 30 Notizen / Notes...
- Page 32 DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, 92203 Amberg, Germany Carl-Schulz-Platz 1, 92224 Amberg, Germany Service Hotline +49 (0) 0700 00 371-371 +49 (0) 9621 371-0 Fax: +49 (0) 9621 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de...