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Blue Sky Network Iridium C-1000A Installation Manual

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C-1000A
Iridium™ Satellite Phone System
Installation Guide
May 2012
Document Part # 100115
Revision 1.6

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  • Page 1 C-1000A Iridium™ Satellite Phone System Installation Guide May 2012 Document Part # 100115 Revision 1.6...
  • Page 2 Information in this manual is current as of publication or revision date. Specifications and operational details are subject to change without notice, at the discretion of Blue Sky Network, LLC. This manual is available in PDF format from our website or by contacting our office at: www.blueskynetwork.com...
  • Page 3 Blue Sky Network December 2006 REVISION HISTORY Revision Number Date Author Document Notes Number December 2003 Blue Sky Network 100115 02/17/2004 Blue Sky Network 100115 Application Notes 4A/5A 04/30/2004 Blue Sky Network 100115 Included link to 9520 Guide 08/04/2004 Blue Sky Network...

  • Page 4: Table Of Contents

    Blue Sky Network December 2006 TABLE OF CONTENTS INTRODUCTION............................1 ............................... 1 PPLICATION ..............................1 VERVIEW SYSTEM DESCRIPTION & OPERATION....................2 ..........................2 YSTEM ESCRIPTION ........................4 RIDIUM ATELLITE ETWORK SYSTEM OPERATION ..........................5 FAA/JAA APPROVAL..........................6 ..............................6 ENERAL ................

  • Page 5: Introduction

    Blue Sky Network December 2006 INTRODUCTION Application This guide is applicable to the following components: Part Number Component Description 100100 C-1000A Cabin Unit 100120 C-1000A Modem Unit S67-1575-109 Iridium-tuned Single-channel Antenna S67-1575-165 Iridium-tuned Dual-channel Antenna Notes Overview The information contained in this manual describes the features, functions, technical...

  • Page 6: System Description & Operation

    The C-1000A Modem Unit houses the Motorola™ Iridium Transceiver along with Blue Sky Network’s proprietary hardware and software that enables that transceiver to reliably work within the aircraft’s power system and interface to a range of aircraft voice and data communication systems.
  • Page 7 Blue Sky Network December 2006 Typical C-1000A System Block Diagrams The following diagrams shows the C-1000A Satellite Phone System component interconnection. Single-Handset Installation Multiple Handset “Party-Line” Installation C-1000A Iridium™ Satellite Phone System 100115 Page 3...

  • Page 8: Iridium Satellite Network

    Iridium Satellite Network The Iridium Satellite System is the only current provider of truly global, truly mobile satellite voice and data solutions with complete coverage of the Earth (including oceans, airways and Polar regions). Through a constellation of 66 low-earth orbiting (LEO) satellites operated by Boeing, Iridium delivers essential communications services to and from remote areas where terrestrial communications are not available.

  • Page 9: System Operation

    Blue Sky Network December 2006 System Operation The C-1000A Satellite Phone System uses a 2-wire Plain Old Telephone System (POTS) telephone, a 4-wire analog phone or the C-1000A Cabin Unit with the Motorola Digital handset as the primary interface between the operator and the system.

  • Page 10: Faa/Jaa Approval

    FAA/JAA APPROVAL General Acceptance for the installation and use of the C-1000A Satellite Phone System must be sought through the appropriate offices of the Federal Aviation Administration (FAA), Joint Aviation Authorities (JAA) or other certifying agency. The C-1000A Satellite Phone System is approved by the FAA (Federal Aviation Administration) as compliant with the airworthiness requirements as defined in 14 CFR (Code of Federal Regulations), Part 23.

  • Page 11: Equipment Specifications & Drawings

    Blue Sky Network December 2006 EQUIPMENT SPECIFICATIONS & DRAWINGS C-1000A Modem Unit Notes: 1. Dimensions are for Installation reference only. 2. Center of gravity (CG) is approximate and does not include mating connectors or cables. 3. Dimensions are in inches. [Dimensions in brackets are in millimeters] 4.

  • Page 12: C-1000A Cabin Unit

    C-1000A Cabin Unit Notes: 1. Dimensions are for installation reference only. 2. Center of Gravity (CG) is approximate and does not include mating connectors and cables or the phone cord. 3. Dimensions are in inches. [Dimensions in brackets are in millimeters] 4.

  • Page 13: Single-Channel Antenna

    Blue Sky Network December 2006 Single-Channel Antenna The antenna is a spherical-radius molded radome that provides protection against rain, ice, and lightning strikes. It is qualified for high-speed military and commercial aircraft and is designed to DO-160, MIL-C-5541, MIL-E-5400, MIL-STD-810 and TSO-C129 standards.

  • Page 14: Dual-Channel Antenna

    Dual-Channel Antenna The Dual-Channel antenna is available for aircraft with multiple Iridium phone installations. The antenna is a low profile dual-element molded radome that provides coverage from 1610 to 1626.5 MHz for excellent Iridium operations and 1530-1660.5 MHz for low gain data application. It is designed to DO-160C, MIL-C-5541, MIL-E- 5400, MIL-STD-810 and TSO-C129a standards and is qualified for high-speed military and commercial aircraft.

  • Page 15: Installation & Wiring

    Blue Sky Network December 2006 INSTALLATION & WIRING General Information Generally, modification of the aircraft consists of installing one or more C-1000A Satellite Phone Systems for passengers and crew to use while in the aircraft. Alternate configurations may also include the installation of a dedicated or dual- channel Iridium antenna with a connection for a carry-on portable Iridium phone.

  • Page 16: Wire Harness Fabrication & Installation Considerations

    Wire Harness Fabrication & Installation Considerations Referring to the appropriate section of this manual, assemble a wiring harness as required for the installation. All wires must be MIL-SPEC in accordance with current regulations. Two-conductor shielded wire must be used where indicated and be MIL- C-27500 or equivalent specification.

  • Page 17: Antenna & Antenna Cable Installation

    Blue Sky Network December 2006 Antenna & Antenna Cable Installation For optimum performance, the antenna must be installed on the upper surface of the aircraft fuselage, away from the vertical stabilizer and with an unrestricted view of the sky down to eight degrees above the horizon (similar to a GPS antenna).
  • Page 18 Dual-Channel Antenna (S67-1575-165) Installation The S67-1575-165 Dual-Channel Antenna has a low profile, providing structurally insignificant drag loads. The antenna is usually installed using four MS27039C1-10 attachment screws (10-32). However, each aircraft has unique airframe issues. The installer is responsible for the decision on any antenna installation issue. A 1.25- inch (32 mm) diameter penetration, drilled at installation, permits the antenna coax connector to be fed into the aircraft.

  • Page 19: Modem Unit (Mu) Installation

    Blue Sky Network December 2006 Modem Unit (MU) Installation The location of the C-1000A Modem Unit is at the option of the installer, but consideration should be given to environmental conditions, distance from the antenna and distance from the C-1000A Cabin Unit. The Motorola transceiver’s operating specifications are limited to –20ºC to +60ºC.
  • Page 20 “Power” connector) output with respect to the common lead (P1-7 on the “Power” connector). The common lead is current limited to protect the relay contacts against accidental short circuit events. Normal operating current through these contacts should be no more than 100 mA at up to 60 VDC. TX Input, Balanced Audio, Dry Circuit ..
  • Page 21 Blue Sky Network December 2006 DB-37 “Cabin Unit” Connector SIGNAL DESCRIPTION CU_232_DCD EIA-232 DCD (Data Carrier Detect) CU_232_RX EIA-232 RX (Receive) CU_232_TX EIA-232 TX (Transmit) CU_232_DTR EIA-232 DTR (Data Terminal Ready) CU_232_GND EIA-232 Ground Return CU_232_DSR EIA-232 DSR (Data Set Ready)

  • Page 22: Cabin Unit (Cu) Installation

    Cabin Unit (CU) Installation The Cabin Unit is generally mounted horizontally or vertically in a convenient location. A latching mechanism securely grips the handset, yet allows easy release by pressing the release buttons to disengage the latch. The SIM Card Reader in the base of the handset cradle accepts the Iridium Subscriber identification Module (SIM) card.
  • Page 23 Blue Sky Network December 2006 C-1000A Cabin Unit Pinouts DB-37 Connector SIGNAL DESCRIPTION CU_232_DCD EIA-232 DCD (Data Carrier Detect) – SEE NOTE 2 CU_232_RX EIA-232 RX (Receive) CU_232_TX EIA-232 TX (Transmit) CU_232_DTR EIA-232 DTR (Data Terminal Ready) CU_232_GND EIA-232 Ground Return...
  • Page 24 DB-9 Data Port Connector SIGNAL DESCRIPTION CU_232_DCD EIA-232 DCD (Data Carrier Detect) CU_232_RX EIA-232 RX (Receive) CU_232_TX EIA-232 TX (Transmit) CU_232_DTR EIA-232 DTR (Data Terminal Ready) CU_232_GND EIA-232 Ground Return CU_232_DSR EIA-232 DSR (Data Set Ready) CU_232_RTS EIA-232 RTS (Request to Send) CU_232_CTS EIA-232 CTS (Clear to Send) CU_232_RI...

  • Page 25: Wiring Diagrams

    Blue Sky Network December 2006 Wiring Diagrams Stand Alone C-1000A Modem Unit C-1000A Modem Unit DB-9 “Power” P/N 100120 POWER_GND Power Ground 28VDC Aircraft Power 28V_IN 3A Breaker 12V_IN AIRFRAME_GND Airframe Chassis Ground E&M_IN4 E&M_IN5 E&M E&M_OUT7 E&M_OUT8 E&M_OUT9 DB-37 “Cabin Unit”...
  • Page 26 Base System with External POTS Phones and Data Ports C-1000A Modem Unit DB-9 “Power” P/N 100120 POWER_GND Power Ground 28VDC Aircraft Power 28V_IN 3A Breaker 12V_IN AIRFRAME_GND Airframe Chassis Ground 2-Wire POTS Phone Extensions E&M_IN4 RJ-11 RJ-11 RJ-11 RJ-11 RJ-11 E&M_IN5 RS-232 Data Ports E&M...
  • Page 27 Blue Sky Network December 2006 Typical 4-Wire Audio Interface A typical 4-Wire E&M Audio connection is shown in blue. C-1000A Modem Unit DB-9 “Power” P/N 100120 POWER_GND Power Ground 28VDC Aircraft Power 28V_IN 3A Breaker 12V_IN AIRFRAME_GND Airframe Chassis Ground 2-Wire POTS Phone Extensions E&M_IN4...
  • Page 28 MagnaStar Interface A typical interface to the MagnaStar system via the Analog Interface Unit (AIU) Ps.: For user settings, please go to “MagnaStar Integration Settings” section on this guide. C-1000A Iridium™ Satellite Phone System Page 100115...

  • Page 29: Service Activation

    The C-1000A Satellite Phone System has no licensing requirements. Service Activation consists of the following steps: 1. Log onto the Blue Sky Network web site and review the Service Plan options available. www.blueskynetwork.com...

  • Page 30: Post Installation Procedures

    POTS or 4-Wire) “off-hook” or lift the handset. Placing a Test Call Blue Sky Network has a 4-digit toll free number you can dial from your Iridium phone to speak to a Blue Sky Network support representative who is familiar with the Iridium system and its performance.

  • Page 31: Ground Test & Operational Flight Check Procedure

    The required logbook entries and FAA approvals are the responsibility of the installer and Blue Sky Network assumes no responsibility for either obligation. If any difficulty is experienced with the functionality or operational performance of the C-1000A, contact Blue Sky Network for assistance.

  • Page 32: Troubleshooting

    Blocked If the PIN Code is incorrectly entered three times in a row, your phone is blocked to prevent unauthorized use. Contact Blue Sky Network. ! Blocked If the PIN2 Code is incorrectly entered three times in a row, your phone is blocked to prevent unauthorized use.

  • Page 33: System Troubleshooting

    Blue Sky Network December 2006 System Troubleshooting Component troubleshooting is limited to identifying and replacing the failed unit. The following table will help with system troubleshooting. Problem Probable Cause Corrective Action 1. Short circuit in wiring harness. 1. Correct wire harness Circuit Breaker Trips 2.

  • Page 34: Product Warranty

    FAA regulations and the most recent specifications and instructions distributed by Blue Sky Network, LLC (“Blue Sky”). NO SUBSTITUTION ALLOWED FROM RECOMMENDATIONS WITHOUT Blue Sky Network LLC PERMISSION, TO MAINTAIN EQUIPMENT WARRANTY.
  • Page 35 Warranty service is available by contacting Blue Sky at the following telephone number (during business hours) or email address or by returning the Warranted Components to Blue Sky at the following address: Blue Sky Network, LLC. 1298 Prospect St. – Suite 1D...

  • Page 36: Installation Drawings

    Installation Drawings Wiring Harness for Base System (107104) C-1000A Iridium™ Satellite Phone System Page 100115...
  • Page 37 Blue Sky Network December 2006 C-1000A Iridium™ Satellite Phone System 100115 Page 33...
  • Page 38 C-1000A Iridium™ Satellite Phone System Page 100115...

  • Page 39: Magnastar Integration Settings

    SATCOM system. For questions or other configuration details, please contact support at Teledyne Controls or review the MagnaStar Interface Control Document. Blue Sky Network LLC does not offer support on MagnaStar systems.

  • Page 40: Installation Notes For Bsn Kits 4A/5A

    SCOPE This document (next 6 pages) describes how to wire the Blue Sky Network C1000A modem unit when a cabin unit is not installed in the aircraft. This is relevant for Blue Sky Network Kits 4A and 5A. DIGITAL HANDSET Users can manage and program a C1000A Modem by connecting the Motorola digital handset provided by Blue Sky Network.
  • Page 41 Blue Sky Network December 2006 Figure 2: Cable C1000A-C1 Using this configuration, the user should keep the digital handset ON, even when making calls from the analog phone, to make sure the Modem Unit will be working properly. Option 2...
  • Page 42 1- Power up the phone. 2- When it asks for PIN Number, press 1111. 3- Once it says Iridium on the screen, press Menu. 4- Use the menu key or the up and down arrows to scroll to the fourth option (Phone Set Up). 5- Press Okay.
  • Page 43 Blue Sky Network December 2006 C-1000A Iridium™ Satellite Phone System 100115 Page 39...
  • Page 44 C-1000A Iridium™ Satellite Phone System Page 100115...
  • Page 45 Blue Sky Network December 2006 C-1000A Iridium™ Satellite Phone System 100115 Page 41...

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