Summary of Contents for ZIEHL-ABEGG ZA rec 4C Series
- Page 1 Recuperation unit Original operating instructions Store for future use! R-TBA14_03-GB 1817 Index 007 Art.-Nr. 00163436-GB...
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Page 2: Table Of Contents
Original operating instructions ZArec4C Content General information ............Validity . - Page 3 Original operating instructions ZArec4C External brake resistor (X-BR) ......... . . 5.10 Connecting DC cable (ZArec4C 013: X2 / ZArec4C 026/029: X-DC) .
- Page 4 Original operating instructions ZArec4C Operating the ZArec4C with the frequency inverters from other manufacturers ..13.1 Requirements for the frequency inverter ........13.2 ZArec4C control and evaluation .
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Page 5: General Information
Necessary modifications are incorporated into the next version. ZIEHL-ABEGG SEis not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. Copyright These operating instructions contain information protected by copyright. -
Page 6: Explanation Of Symbols And Designators
Original operating instructions ZArec4C Safety instructions Explanation of symbols and designators Symbol Meaning " Instruction. Follow the instructions in sequence in the order described. ✓ Result of an action (result). Here, the result of an action is described. 2 Safety instructions General This chapter contains instructions to prevent personal injury and property damage. -
Page 7: Tba14_03-Gb 1817 Index
Parts and special equipment not supplied by the ZIEHL-ABEGG SE are not approved for use. Operator’s obligation of diligence The device has been designed and constructed with consideration of a hazard analysis and after carefully selecting the harmonized standards to be complied with as well as additional technical specifications. -
Page 8: Employment Of External Personnel
Original operating instructions ZArec4C Product overview • Only sufficiently qualified and authorized personnel operate, maintain and repair the device • these staff receive regular instruction in all relevant occupational safety and environmental protec- tion issues, are knowledgeable about the operating instructions and, especially, are familiar with the safety instructions contained therein. -
Page 9: Mechanical Installation
Original operating instructions ZArec4C Mechanical installation 4 Mechanical installation General notes The recuperation unit ZArec4C is a closed compact device, which is developed for wall-mounting in a machine-room or in a lift shaft. It can also be installed in the switch cabinet but adequate cooling must be provided in this case (see chapter "Switch cabinet installation"). -
Page 10: Switch Cabinet Installation
Original operating instructions ZArec4C Mechanical installation Switch cabinet installation Warning! ZArec4C is designed for wall mounting in the machine room or lift shaft. Adequate cooling must be CAUTION! ensured for assembly in the switch cabinet. The power loss of the ZArec4C (see chapter "Technical Data") must be taken into account here. - Page 11 Original operating instructions ZArec4C Mechanical installation 4.3.2 ZArec4C 026/039 The ZArec4C 026/039 is mounted on a wall or in a shaft using a fastening plate. The ZArec4C 026/039 is to be mounted in a vertical installation position. " Loosen and remove the safety screws (1). "...
- Page 12 Original operating instructions ZArec4C Mechanical installation – The 90° folds on the ZArec4C 026/039 (4) and the fastening plate (5) are laid on top of one another. – The straps (6) on the ZArec4C 026/039 reach in the openings in the folds (7) of the fastening plate.
- Page 13 Original operating instructions ZArec4C Mechanical installation When suspending the ZArec4C 026/039, make sure that the holes for the safety screws in the fastening plate and in the ZArec4C 026/039 are aligned correctly. Screw the two safety screws into the provided screw holes. "...
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Page 14: Dimensions/Minimum Clearances
Original operating instructions ZArec4C Mechanical installation Dimensions/minimum clearances 4.4.1 ZArec4C 013 ZArec4C 013 dimensions ZArec4C 013 minimum clearances ZDRE01M0 R-TBA14_03-GB 1817 Index 007 Part.-No. 00163436-GB 14/64... - Page 15 Original operating instructions ZArec4C Mechanical installation 4.4.2 ZArec4C 026/039 ZArec4C 026/039 dimensions ZArec4C 026/039 minimum clearances ZDRE02M0 R-TBA14_03-GB 1817 Index 007 Part.-No. 00163436-GB 15/64...
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Page 16: Electrical Installation
Original operating instructions ZArec4C Electrical installation 5 Electrical installation Danger! It is forbidden to carry out work on electrically live ZArec4C. Even after disconnection, the DC-link ( terminals X2: +DC / X2: -DC ) are still live. Wait at least 3 minutes before working on the device Danger! It is not permitted to operate the ZArec4C with the housing covers removed, as exposed live parts are present inside the ZArec4C. -
Page 17: Contacting The Shielding Of The Dc Cable On The Zarec4C 013
Original operating instructions ZArec4C Electrical installation 5.1.1 DC cable and brake resistor cable 5.1.1.1 Contacting the shielding of the DC cable on the ZArec4C 013 On the ZArec4C 013, the shielding of the DC cable must be connected to the earth potential with the clip provided (see fig.). -
Page 18: Contacting The Shielding Of The Dc Cable On The Zetadyn 3Bf
Original operating instructions ZArec4C Electrical installation 5.1.1.4 Contacting the shielding of the DC cable on the ZETADYN 3BF The shielding braid of the DC cable must be connected to the protective ground connection of the ZETADYN 3BF. 1. Remove the insulation of the DC cable over a length of 160 mm. 2. -
Page 19: Terminal Positions
Original operating instructions ZArec4C Electrical installation Terminal positions 5.2.1 ZArec4C 013 Terminal positions 1 X1 line 2 X4 control voltage 3 X2 connection intermediate circuit ZAdyn 4 BR-ext connection external brake resistance 5 X-CAN CAN (not supported at the moment) 6 X-PAD ZApad 7 X-IN-OUT digital inputs, digital outputs 5.2.2... -
Page 20: Wiring
Original operating instructions ZArec4C Electrical installation Wiring The ZArec4C is fitted with recesses and cable breakthroughs to feed the different lines into the ZArec4C. The table and figures below show their allocation and positions. 5.3.1 Cable breakthrough of ZArec4C 013 The cables can be fed into the ZArec4C either from the side or from underneath. -
Page 21: Strain Relief
Original operating instructions ZArec4C Electrical installation Cable breakthrough of ZArec4C 026/039 1 Power line 2 Cable digital inputs and outputs, cable temperature monitor brake resistor 3 Brake resistor cable 4 DC cable Strain relief 5.4.1 ZArec4C 013 5.4.1.1 X-IN-OUT connection cable and ZApad cable strain relief Strain relief by cable ties must be provided on the X-IN-OUT connection cable and the ZApad cable (see fig.). -
Page 22: Cable
Original operating instructions ZArec4C Electrical installation 5.4.1.2 Strain relief control voltage cable, DC cable, brake resistance cable, power cable Strain relief must be provided on the control voltage cable, the DC cable, the brake resistance cable and the DC cable by screw cable glands (see fig.). 1 Cable gland 5.4.2 ZArec4C 026/039... -
Page 23: Can
Original operating instructions ZArec4C Electrical installation 5.4.2.2 Strain relief cable connection X-IN-OUT, ZApad cable and cable connection X-CAN Strain relief by means of cable ties must be provided on the X-IN-OUT connection cable, the ZApad connection cable and the X-CAN connection cable (see fig.). 1 Strain relief by cable ties Protective earth connection The ZArec4C has a leakage current >... - Page 24 Original operating instructions ZArec4C Electrical installation PE conductor connection of ZArec4C 013 underneath 5.5.2 ZArec4C 026/039 The ZArec4C 026/039 has an M6 earthing bolt to connect the PE conductor. PE conductor connection of ZArec4C 026/039 R-TBA14_03-GB 1817 Index 007 Part.-No. 00163436-GB 24/64...
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Page 25: Mains Connection (X1)
Original operating instructions ZArec4C Electrical installation Mains connection (X1) Danger! Before connecting to the mains, check if the technical data on the ZArec4C rating plate corresponds to the required connection values. 5.6.1 Network form The mains filter and ZArec4C are designed for use in an earthed supply system. Permissible mains forms are: •... -
Page 26: Fi Circuit Breaker (Rccb)
Original operating instructions ZArec4C Electrical installation ZArec4C ZArec4C mains connection 1 Mains 3~ 400 V/PE/50 Hz FI circuit breaker (RCCB) Information Operation with FI circuit breakers (RCCB) is not possible due to leakage currents. Control transformer in the mains feed line Warning! When using a control transformer in the power line of the ZArec4C, you must connect a capacitor CAUTION! -
Page 27: External Brake Resistor (X-Br)
Original operating instructions ZArec4C Electrical installation External brake resistor (X-BR) The ZArec4C should generally be operated in combination with a brake resistor. ZArec4C 013: • Resistor BR11 integrated into the device ZArec4C 026/039: • An external brake resistor must be connected Information Where required, an external brake resistor must always be connected to the ZArec4C and not to the ZAdyn. - Page 28 Original operating instructions ZArec4C Electrical installation 5.9.4 Configuring the ZArec4C Warning! Overheating of the brake resistor CAUTION! If a wrong brake resistor is configured in the menu Basic settings/BR_TYP, this can destroy the brake resistor used. Configure the brake resistor used in the Basic settings/BR_TYP parameter. "...
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Page 29: Connecting Dc Cable (Zarec4C 013: X2 / Zarec4C 026/029: X-Dc)
Original operating instructions ZArec4C Electrical installation In the case of the ZArec4C 026/039, the PE conductor is connected via the clip next to the X-BR connection terminal on the housing (see fig.). 1 Clip PE conductor connection ZArec4C 026/039 5.10 Connecting DC cable (ZArec4C 013: X2 / ZArec4C 026/029: X-DC) Warning! An incorrect connection at the +DC and -DC terminals on the ZArec4C or the ZAdyn can destroy the... -
Page 30: Control Voltage (X4) (Only In The Case Of Zarec4C 013)
Original operating instructions ZArec4C Electrical installation On the ZArec4C 026/039, the PE conductor is connected via the clip next to the X-DC connection terminal on the housing (see fig.). 1 Clip PE conductor connection ZArec4C 026/039 5.11 Control voltage (X4) (only in the case of ZArec4C 013) The control voltage serves to supply the line contactor K1 and the two internal fans. -
Page 31: Digital Inputs (X-In-Out)
Original operating instructions ZArec4C Electrical installation 5.12 Digital inputs (X-IN-OUT) For activation of the ZArec4C, a digital input is available at the X-IN-OUT connection terminal. The input is activated by using the internal 24V control voltage of the ZArec4C (see circuit suggestions in the "Electrical Installation"... -
Page 32: Digital Outputs (X-In-Out)
Original operating instructions ZArec4C Electrical installation 5.13 Digital outputs (X-IN-OUT) The connection terminal X-IN-OUT is equipped with 2 digital outputs as zero potential relay contacts with normally open function. 5.13.1 Function of the outputs Output Function Explanation "ready" message Contact is closed if no error is present in the ZArec4C. Contact opens in case of error or parameter input. -
Page 33: Signal Timing
Original operating instructions ZArec4C Electrical installation 5.15 Signal timing 5.0 s 10.0 s L1/L2/L3 I1 / EN Störung / Fault Schwerwiegender Fehler / Serious error Standby Normal travel 1 Line voltage Outputs and standby mode active 3 Travel start / enable ZArec4C 4 End of travel 5 Activation of stand-by mode max. -
Page 34: Circuit Suggestion, Zarec4C And Zadyn4C
Original operating instructions ZArec4C Electrical installation 5 Switch off enable ZArec4C 6 Error is no more present 7 Acknowledge by switching off mains voltage 8 Line voltage 9 new travel command possible 5.16 Circuit suggestion, ZArec4C and ZAdyn4C R-TBA14_03-GB 1817 Index 007 Part.-No. -
Page 35: Circuit Suggestion, Zarec4C And Zadyn4C - Ups Evacuation
Original operating instructions ZArec4C Electrical installation 5.17 Circuit suggestion, ZArec4C and ZAdyn4C - UPS evacuation R-TBA14_03-GB 1817 Index 007 Part.-No. 00163436-GB 35/64... -
Page 36: Circuit Suggestion, Zarec4C And Zadyn4C - 3~ Evacuation
Original operating instructions ZArec4C Electrical installation 5.18 Circuit suggestion, ZArec4C and ZAdyn4C - 3~ evacuation R-TBA14_03-GB 1817 Index 007 Part.-No. 00163436-GB 36/64... -
Page 37: Circuit Suggestion Zarec4C, Zadyn4C And Evac 3C
Original operating instructions ZArec4C Electrical installation 5.19 Circuit suggestion ZArec4C, ZAdyn4C and EVAC 3C R-TBA14_03-GB 1817 Index 007 Part.-No. 00163436-GB 37/64... -
Page 38: Accessories
Original operating instructions ZArec4C Accessories 6 Accessories ZApad control terminal The ZApad is an operating module independent of the ZArec4C. It is used for special functions such as reading out errors and changing parameters. When using a longer network cable, remote control of the ZArec4C is feasible. 6.1.1 Dimensions Dimensions ZApad... - Page 39 Original operating instructions ZArec4C Accessories Connecting ZApad to ZArec4C 026/039 R-TBA14_03-GB 1817 Index 007 Part.-No. 00163436-GB 39/64...
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Page 40: Operation And Parameterising
Original operating instructions ZArec4C Operation and parameterising 7 Operation and parameterising Possibilities for operation and configuration The following operations can be performed on the ZArec4C with the aid of the various operating facilities: • The parameters needed for commissioning can be set •... -
Page 41: Start-Up
Original operating instructions ZArec4C Start-up 7.2.2 Menu and parameter navigation ZArec4C 013 Main page - Press any key ZIEHL-ABEGGSE SN: 09229587/0002 Phone: +49 794016308 LCD & Password Menu section - Select required menu ->Basics Confirm menu selection Controller Filter Base Setup Parameter section Parameter selection ->U_GRID 0 V... -
Page 42: Configuring The Zarec4C
Original operating instructions ZArec4C Parameter list Configuring the ZArec4C When starting up the ZArec4C in combination with ZAdyn it is not necessary to enter parameters on the ZArec4C. Parameterisation of the ZAdyn In order to be able to use the ZArec4C in combination with ZAdyn, the following parameters must be set in the menu of the ZAdyn: Select "ZArec"... -
Page 43: Monitoring Menu
Original operating instructions ZArec4C Parameter list Factory set- Parameter Designation Value range ting BR_TYP Input of the used brake resistance Off: no brake resistance used ZArec4C 013: BR11 BR11: Brake resistor type BR11-A BR11 BR11+BR14 BR11+BR14: BR11 and BR14 ZArec4C 026: BR14 BR14: Brake resistor type BR14 BR25... -
Page 44: Statistic Menu
Original operating instructions ZArec4C Parameter list Statistic menu All statistical data can be called up in the Statistics menu. The data will be retained even after the ZArec4C has been switched off. Reading out the error list and deleting the error memory are described in the chapter "Error diagnosis". -
Page 45: Mmc-Recorder Menue
Original operating instructions ZArec4C Parameter list MMC-Recorder menue You have the option of performing measurements on the ZArec4C using a memory card without the need for a notebook. The measurement is configured in the MMC recorder menu. Factory set- Parameter Designation Value range ting... -
Page 46: Info Menu
Original operating instructions ZArec4C Parameter list 9.12 INFO menu Page 01: Serial-No. Line 2: Serial-No - - - - - - - - Indication of the recuperation unit type and size: ZArec4C 013 Line 3: SN: 06128298/0001 Serial number/type consecutively numbered 4.01 27054 Line 4: Software version... -
Page 47: Error Diagnosis
Original operating instructions ZArec4C Error diagnosis 10 Error diagnosis 10.1 General If the ZArec4C detects an error, the RDY output drops out at the end of travel. In case of errors which demand switching off, the /ERR output drops out immediately. The error that occurs is displayed with error text and error number. - Page 48 Original operating instructions ZArec4C Error diagnosis SAFETY_SHUTOFF_RDY E190 S 4 3 0 8:20 0 0 0 0 0 76 x x x 2 8 C +12A 1 Error description 2 Error no. 3 Operation condition (S=status) 4 Travel number 5 Consecutive error number 6 Operating hours 7 Temperture power stage 8 fed back current...
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Page 49: Delete Error Memory
Original operating instructions ZArec4C Error diagnosis 10.5 Delete error memory The fault memory is wiped by means of an entry in the Statistic / ST_CLR=ON. The following parameters are reset: • ST_LST (Error list) • ST_RES (Number of interruptions in the mains supply) 10.6 Error list All error messages are stored in the Statistic / ST_LST menu (see "Error diagnosis / error memory"... - Page 50 Original operating instructions ZArec4C Error diagnosis Error no. Error text Error cause Error: U_CE monitoring brake resistance CA_XINT4_ERR_U- ● CE_BC Error: Error IGBT driver Phase U, V or W SY_FLT_UVW ● Error: Error in the IGBT driver brake resistance SY_FLT_BC ●...
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Page 51: Message List
Original operating instructions ZArec4C Error diagnosis 10.7 Message list Messages are notes. They do not lead to locking of the ZArec4C. Messages are displayed in the Info menu/page 05 in line 4 (see chapter "Parameter List / INFO Menu"). Message Message text Designation no message... -
Page 52: Energy Saving
Original operating instructions ZArec4C Energy saving Message Message text Designation Implausible value for DC input voltage detected FAIL_SENSOR_U_D- FAIL_SENSOR_I_DCIN Implausible value for input current detected CALIB_ADC_FAILED ADC calibration failed Error in the BC power stage during operation PO_INP_SY_FLT_B- C_ACTIVE Error in the UVW power stage during operation PO_INP_SY_FLT_UV- W_ACTIVE Mains contactor is not open... -
Page 53: Special Functions
Original operating instructions ZArec4C Special functions 12 Special functions 12.1 Software update Connect the ZApad to the ZAred4C. " Connect ZApad to the PC with a USB " cable. For this purpose, connect the USB cable to the USB connection (1) of the ZApad. -
Page 54: Parallel Operation Of Two Zarec4C 013
Original operating instructions ZArec4C Special functions 12.2 Parallel operation of two ZArec4C 013 It is possible to operate two ZArec4C in parallel. 12.2.1 Series circuit of inputs and outputs The "EN" digital inputs and the "/ERR" digital outputs on the two ZArec4Cs must be connected in series. -
Page 55: Ups Evacuation
Original operating instructions ZArec4C Operating the ZArec4C with the frequency inverters from other manufacturers The factor is entered in the parameter Power component / ADJ_UDC for the two ZArec4Cs. Power component ADJ_UDC 1,000 - " 1,000 - " Adj. = U_DC_dr. / U_DC_IN. 12.3 UPS evacuation In UPS mode, the ZArec4C cannot feed any energy back into the supply network. -
Page 56: Rdy (O3) Digital Output - Operational
Original operating instructions ZArec4C Operating the ZArec4C with the frequency inverters from other manufacturers 13.2.2 Digital outputs The ZArec4C has two digital outputs as potential-free relay contacts with N/O switch function. Technical data Short-circuit-proof Min. switching capacity 5 mA / 12 VDC Max. -
Page 57: Statuses Of Digital Inputs And Outputs
Original operating instructions ZArec4C Operating the ZArec4C with the frequency inverters from other manufacturers 13.3 Statuses of digital inputs and outputs 13.3.1 Normal travel 5.0 s 10.0 s L1/L2/L3 I1 / EN Störung / Fault Schwerwiegender Fehler / Serious error Standby Normal travel 1 Line voltage... - Page 58 Original operating instructions ZArec4C Operating the ZArec4C with the frequency inverters from other manufacturers 13.3.3 Serious error max. 5.0 s 1.0 s 5.0 s L1/L2/L3 I1 / EN Störung / Fault Schwerwiegender Fehler / Serious error Standby Serious error 1 Line voltage Outputs and standby mode active 3 Travel start / enable ZArec4C 4 Error...
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Page 59: Enclosure
Original operating instructions ZArec4C Enclosure 14 Enclosure 14.1 Technical data for ZArec4C ZArec4C 013 ZArec4C 026/039 Electrical data Mains connection voltage 3~ 400 +10 / -15 % 3~ 400 +10 / -15 % Control voltage Mains frequency [Hz] (60 Hz auf Anfrage) (60 Hz auf Anfrage) Perm. -
Page 60: Part No
Original operating instructions ZArec4C Enclosure 14.2 Part no. Recuperation unit Part no. ZArec4C 013 357269 ZArec4C 026 357294 ZArec4C 039 357295 14.3 Allocation of ZArec4C to ZAdyn / ZETADYN frequency inverter ZArec ZAdyn/ZETADYN 4C 013 011-032 4C 026/039 032-074 R-TBA14_03-GB 1817 Index 007 Part.-No. -
Page 61: Eu Declaration Of Conformity
Enclosure EU declaration of conformity 14.4 - Translation - (english) A-KON16_05-GB 1614 Index 002 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EU declaration of conformity. Product description: Recuperation unit ZArec Type:... - Page 62 Original operating instructions ZArec4C Enclosure ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division Technical Director Drive Division (name, function) (name, function) (signature) (signature) R-TBA14_03-GB 1817 Index 007 Part.-No. 00163436-GB 62/64...
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Page 63: Index
Original operating instructions ZArec4C Enclosure 14.5 Index Memory Card menu Menu and parameter navi- Basics gation Block function Menu navigation MMC recorder MMC-Recorder menue CAN menu Monitoring menu Circuit suggestion ZArec4C, ZAdyn4C and EVAC 3C Circuit suggestion, ZArec4C Number of mains interrup- and ZAdyn4C tions Circuit suggestion, ZArec4C... - Page 64 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Strasse · D-74653 Künzelsau Germany phone +49 (0) 7940 16-0 · fax +49 (0) 7940 16-249 drives@ziehl-abegg.de www.ziehl-abegg.com...
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