• Never erect the structure under power lines. • Identify whether underground cables and pipes are Thank you for purchasing this ClearSpan™ shelter. When present before preparing the site or anchoring the properly assembled and maintained, this product will structure.
These words and phrases are common to most refers to the tapered end of the pipe or tube. Swaged ClearSpan™ shelters and identify the different parts of ends of a pipe can be inserted into couplers and the the shelter. (Some are used in this document. Others may straight ends of other pipes of the same diameter.
Use the diagrams in the Quick Start section to assemble the building frame. Consult the remainder of these instructions for important details that will help during the construction. Visit www.ClearSpan.com for additional products and customer assistance.
Page 5
Universal Joint Cross Connector 3/16" Cable Clamp Purlin Strap Plain 104302 104074 2.375" Pipe Fitting w/ Base Square-to-Round Bracket Swaged Swaged and Plain Rafter Sections (not all pieces are shown) GW1172 Turnbuckle Visit www.ClearSpan.com for additional products and customer assistance.
Page 6
2. Assemble all rafters. 3. Assemble and anchor the frame. 4. Install all cable assemblies. 5. Install the end wall framing. 6. Prepare and install the main cover and end panels. Ground Level Visit www.ClearSpan.com for additional products and customer assistance.
NOTE: Paint a line on the ground using the strings between the stakes as guides if desired to help during assembly. 4. After marking the outline of the building, continue with the rafter assembly instructions. Visit www.ClearSpan.com for additional products and customer assistance.
Page 8
11. Continue with the purlin installation and frame 6. Set the rafters with the attached rafter feet aside. assembly. 7. Assemble all remaining rafters (Steps 1-3 only). ATTENTION: Do not attach the rafter feet at this time. Visit www.ClearSpan.com for additional products and customer assistance.
Tap for the proper rafter spacing for the shelter. the connectors with a dead-blow hammer to align the brackets during the assembly process if needed. Visit www.ClearSpan.com for additional products and customer assistance.
Page 10
Do not allow the purlins to extend beyond the outer edge of the end rafter. NOTE: The purlin positions shown above may vary slightly from the actual purlin locations for your shelter. Visit www.ClearSpan.com for additional products and customer assistance.
Page 11
2. Apply two layers of heavy duct tape over all pipe connections and clamps that may contact the cover. 3. Install band clamps for the cabling. Visit www.ClearSpan.com for additional products and customer assistance.
Do not completely tighten the cables until all assemblies have been installed and the frame is anchored. Consult the diagram on the following page for attachment details. 9. Continue by anchoring the frame and tightening the cables. Consult the MUST READ document for anchoring suggestions. Visit www.ClearSpan.com for additional products and customer assistance.
Consult the Quick Start diagram for your shelter for additional details. All inserts show the circled locations as seen standing inside the frame. Visit www.ClearSpan.com for additional products and customer assistance.
Page 14
NOTE: Tape Tek screws with duct tape to prevent damage to main cover. The cover conduits are inserted into the pockets sealed into the main cover and are used to tighten and secure the main cover to the assembled frame. Visit www.ClearSpan.com for additional products and customer assistance.
Page 15
DO NOT cut through the main cover. Cut through the conduit pocket only. Visit www.ClearSpan.com for additional products and customer assistance.
Page 16
5. After all side straps are installed and slightly tightened, install the PVC conduit at each end of the main cover. Visit www.ClearSpan.com for additional products and customer assistance.
Page 17
Photo above shows a similar cover and the location of the stretch pocket. Cover is shown with the underside facing up, which is the side visible from inside the frame when the PVC Tubing cover is installed. Visit www.ClearSpan.com for additional products and customer assistance.
Page 18
13. After the strap is completely installed at this end, cut the strap to length and tie it to the end rafter. Photo shows how to weave strap around the conduit inside the main cover pocket. Cover shown differs from actual cover. Visit www.ClearSpan.com for additional products and customer assistance.
Page 19
16. Return to the other end of the frame and tighten that strapping if needed to complete the stretching of the main cover from end-to-end. 17. With the cover properly stretched, continue by tightening the side ratchets. Visit www.ClearSpan.com for additional products and customer assistance.
Page 20
ALLOW CONCRETE TO CURE BEFORE INSTALLING THE END FRAMES. 8. Once both sets of ground posts are installed, continue with the installation of the non-door end wall framing and panel. Visit www.ClearSpan.com for additional products and customer assistance.
Page 21
NOTE: If end panel is equipped with a pocket along the dimension to account for the length of the 104074 bottom, continue with the installation of the end panel bracket that will be attached to the tube. before attaching the base rails. Visit www.ClearSpan.com for additional products and customer assistance.
Page 22
24" Strap Photo shows the stretch pocket and the conduit and strapping as installed for a similar end panel. View shows a similar end panel as seen when standing inside the shelter. Visit www.ClearSpan.com for additional products and customer assistance.
Page 23
2" x 2" vertical frame tubes. Consult the Quick Start diagrams for details. 9. After both end frames and panels are installed, Cut pocket continue by installing the Roll-Up Crank Assembly. here Visit www.ClearSpan.com for additional products and customer assistance.
Page 24
Depending on length, wedge the extension pole against the ground to help hold the door open. Always use the straps to hold the end panel in the OPEN position. Visit www.ClearSpan.com for additional products and customer assistance.
Page 25
For replacement or missing parts, call 1-800-245-9881 for assistance. Panel NOTE: With the exception of Truss Arch buildings, ClearSpan™ shelters and greenhouses do not have any Photo shows the ratchet tested loading criteria. attached to the base rail of the end wall. This...
Need help?
Do you have a question about the NorthStar Garage and is the answer not in the manual?
Questions and answers