Table of Contents
Summary of Contents for Kunshan furi precision machinery FR-1300A
- Page 1 Model: FR-1300A, FR-1300AB, FR-1600A, FR-1600AB Add: NO. 2258, West Chengbei Road, Bacheng Town, Kunshan, Jiangsu, China Tel: +86-512-55183389 Fax: +86-512-55183516 E-mail: furimach@furimach.com Website: http://www.furimach.com...
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Page 2: Table Of Contents
Model A CONTENTS 1. Safety instructions 1.1 safety rules ......................1 1.2 warning signs ......................2 1.3 safety position ....................... 3 1.4 machine nameplate ....................4 2. Specifications 2.1 specification sheet ....................5 2.2 machine noise level ....................6 2.3 function & feature ....................7 2.4 main parts ...................... -
Page 3: Safety Instructions 1.1 Safety Rules
Model A 1. Operation rules 1.1 operation rules 1. The operator must focus much attention when operating the machine. 2. The operator should not wear long hair or gloves (except when handling cutting tools), and should fasten the cuff. 3. The operator should strictly abide by the working procedure. 4. -
Page 4: Warning Signs
Model A 1.2 warning signs Read the instruction manual carefully before starting work of any kind on the machine Before attempting to service or maintain the machine in any way, stop the machine, disconnect power sources and consult the instruction manual. Page 2 of 47... -
Page 5: Safety Position
Model A 1.3 safety position drawing Page 3 of 47... -
Page 6: Machine Nameplate
Model A 1.4 machine nameplate The CE marking consists of the symbol shown below and the last two figures of the year in which he mark was affixed. The proportions of the above symbols for "CE" marking must be kept when reduced or increased in size. -
Page 7: Specifications
Model A 2. Specification 2.1 Specification sheet Model FR-1300AB FR-1600AB Cutting precision ±0.1mm ±0.1mm Effective width 1320mm 1620mm Max. Cutting diameter 380mm 380mm Cutting core I.D. 1"-3" 1"-3" Min. Cutting width Circular blade diameter ø250-ø450mm ø250-ø450mm Circular blade quantity voltage 220V 220V Main power... -
Page 8: Machine Noise Level
Model A 2.2 Machine noise level DECLARED NOISE EMISSION VALUES in accordance with ISO 7960. Idling Operating Declared A-Weighted Emission Sound Pressure Level , lpAd , in dB re 20 μPa , at the operator’s position. Values determined according to specific test code ISO 3746. The figures quoted are emission levels and are not necessarily safe work levels. -
Page 9: Function & Feature
Model A 2.3 Function & Feature 2.3.1 Application Suitable for BOPP, PVC, PE, MASKING, double-sided tape, kraft paper tape, foam tape, cloth tape, industrial tape,protection film, etc. 2.3.2 Prohibited range: 1. Non-adhesive PET 2. Non-adhesive PC 3. Release paper 4. Material thickness above 0.2mm (not including foam) 5. -
Page 10: Main Parts
Model A 2.4 Main Parts 1. Driving box 2. Touch panel 3. Machine frame 4. Blade holder 5. Blade feeding fine adjustment 6. Angle adjustment 7. Tailstock 8. Cutting holder movement 9. Cutting shaft 10. Wiring box 11. Control box Page 8 of 47... -
Page 11: Machine Dimension
Model A 2.5 machine dimension Page 9 of 47... -
Page 12: Installation
Model A 3. Installation 3.1 Transportation Pay special attention to the balance of the machine while lifting. Use a forklift with sufficient loading capacity to lift the machine. Have another person help guide the way when lifting the machine. ... -
Page 13: Transportation Method
Model A 3.2 Transportation method the machine can be lifted by a forklift. Their forks should insert through the machine bottom. Attention should be paid to the balance of the machine while lifting. The weight of the machine is listed below. Forklift capacity requirement: Model Machine weight... -
Page 14: Installation Site Selection
Model A 3.3 Installation site selection Requirement of operating environment the operating temperature for this machine should be ℃ ℃, while the relative humidity should not exceed 50% at a maximum between +5 and +40 ℃ temperature of +40 . Page 12 of 47... -
Page 15: Installation Method
Model A 3.4 Installation method Model：FR-1300AB Model: FR-1600AB Page 13 of 47... -
Page 16: Leveling Installation And Adjustment
Model A 3.5 Leveling installation and adjustment 1. Adjust Y axis leveling: first put the level instrument above Plate A, and adjust Feet 2 & 4, to make the level display number within 0.04mm, then place level instrument at B, and adjust feet 1&... -
Page 17: Power & Air Source Requirement
Model A 3.6 power & air source requirement 1. The power is: 220V 3P 2. Air source: not below than 4.5KG Page 15 of 47... -
Page 18: Gas Circuit
Model A 3.7 Gas circuit Page 16 of 47... -
Page 19: Pneumatic Component Chart
Model A 3.8 pneumatic components chart Model FR1300AB, FR1600AB item model position Electromagnetic vlave 4V210-08，DC24V DC AIRTEC cylinder SU63*125-S-CAAIRTEC Support arm switch CS1-F SU-Ø12AIRTEC Support arm cylinder ACQ50*35-SAIRTEC tailstock switch CS1-GAIRTEC tailstock Two-point combination GFC200-08AIRTEC pneumatic components Page 17 of 47... -
Page 20: Operation
Model A 4. Operation 4.1 operating position Model: FR1300AB, FR-1600AB Page 18 of 47... -
Page 21: Operating Panel Instructions
Model A 4.2 operation panel instructions 4.2.1 Control box panel Manual right move Motor start Chuck on Discontinuous move one psace Auto roll cutting Manual left move Manual blade feeding Chuck off Fast moving Semi-auto Left discontinuous move stop Slow move fully-auto right discontinuous move Discontinuous movement one space: (left or right) move one space of width shown on... - Page 22 Model A When choosing this button, the blade holder would move (left or right) at slow speed. Manual left movement: When speed set into fast speed, if perform , the blade holder will move left at fast speed; if touching the left deceleration sensor, please immediately decelerate, and at slow speed move left When speed is set into slow...
- Page 23 Model A Please note that when motor is starting ( ), this button is useless. (11) Motor start: When pressing motor start button , the main shaft will automatically start, the main shaft rotation direction is controlled by the control box inside rotation switch. Please note that when chuck if OFF , this button is useless.
- Page 24 Model A 4.2.2 Touch panel Start Main power Emergency stop Stop (1) Total power switch Power off: power on: Start: function is same with operation box (4.2.1)(11)motor start switch Stop: function is same with (15) on touch panel (4.2.1) stop button Emergency stop: when emergency happens, press this button, so that the whole machine would power off.
- Page 25 Model A 4.2.3 Touch panel operation instructions: Language choosing picture: both Chinese and English versions are available. Parameter setting picture （2.1）display part Model display----display present cutting model Cutting times display----display total cutting quantity Width display----display present cutting width Angle display---display present angle Finished cutting times---display the finished cutting times among the set cutting ones.
- Page 26 Model A setting part Main speed---set the cutting shaft speed, the range is: 0-1000RPM Circular blade speed---set circular blade speed, the range is: 0-1500RPM Contact speed---set speed of circular blade moving to materials, the set range is: 0-300MM/SEC Material cutting speed---set circular blade speed in cutting material, the range is: 0-300MM/SEC. Paper core speed---set the circular blade in cutting or PE pipe operating speed, the range is: 0-200MM/SEC Blade withdrawal speed---set circular blade moving backward speed after finishing cutting, the range is: 0-200MM/ SEC...
- Page 27 Model A The procedure is as follows: Cutting model Step① on the main picture set into single one 。 Single Step② set cutting width Cutting width Step③ set cutting quantity Cutting quantity Step④ set cutting angle Cutting angle Page 25 of 47...
- Page 28 Model A （3）model picture: E.g. when cutting three kinds of materials on the same shaft Model Procedure① model1 cutting width, times, cutting speed, paper core speed and angle. Model 2 Procedure② odel2 cutting width, times, cutting speed, paper core speed and angle. Model 3 Procedure③...
- Page 29 Model A (4) Operation picture: Motor start---press this button, then the cutting shaft and circular blade motor would start. Auto cutting---press this button, then the machine would automatically start cutting (when the motor is started, this key is useful, or the auto cutting would not be performed) Emergency stop---press this button, and the motor operation and auto cutting would be stopped.
- Page 30 Model A Circular blade rotates straightly/reversely---this button can choose the blade motor operating direction in the auto roll cutting. Main shaft rotates straightly/reversely---this button can choose the main shaft motor operating direction in the auto roll cutting. Water nozzle ON/OFF---this button can choose if water sprays in blade feeding or not. （5）...
- Page 31 Model A （6）Grinding picture:（special for model FR1300AB, FR1600AB） Left motor start---press this button to operate the left grinding motor Right motor start---press this button to operate the right grinding motor Left motor stop---press this button to stop the left grinding motor Right motor stop---press this button to stop the right grinding motor Left grinding start---press this button and the grinding support would moves to right and close to circular blade.
- Page 32 Model A （7） System picture ● This picture is special parameter setting of machine inner structure, and the password is confidential and protected. When the operator input the right password and can enter. If you want to change it, please contact our company.
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Page 33: Emergency Stop
Model A 4.3 emergency stop 1. Start: When emergency such as safety accidents, material loose, blade broken, etc., please instantly press this button, so that the whole machine can power off, and deal with abnormal conditions. Emergency stop 2. Relieve: when emergency or breakdown is solved, turn the emergency stop button right and take it out, so it will be relieved and the machine is power on. -
Page 34: Operating Procedure
Model A 4.4 operating procedure 1. Switch on the main power and open the main air source. 2. Turn the red power switch on the control box into “on”, then turn the power key on the control box into “on”, then press “power start” and electrify the whole machine. 3. - Page 35 Model A 7. First simulate the cut-off point, then adjust blade feeding sensor with visual measurement to confirm the distance between blade tip and cutting shaft. Press operating handle to move the blade holder upward to let the cut-off point lean against the cutting shaft, then rotate the cutting shaft for several times, then visually measure the circular blade tip until it completely suits the cutting shaft then confirm the simulation.
- Page 36 Model A 12. Clean the blade holder, drip pan and circular blade with air gun. Don’t leave any cutting fluid outside, which would corrode the parts. And we can smear the parts with engine oil. 13. Empty the water in the water-containing groove and then clean the groove. 14.
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Page 37: Machine Adjustment
Model A 4.5 machine adjustment 4.5.1 Blade checking As figure A shows the right place for the blade checking tool. Please place the tool in the central point of rotating shaft. When changing he circular blade, we need to have this 1 blade checking process to avoid inaccurate size when changing the angle When checking the blade, please place the tool in the right place, for example, if changing the small blade into... - Page 38 Model A 4.5.2 Chuck Functions Instructions 1. Chuck claw adjustment As picture DIA．1 shows, A is the chuck claw screw, B is to adjust the distance, in adjustment, place the chuck into ON, make adjustment when the chuck claw is off. paper core distance 1．5mm 4．5mm...
- Page 39 Model A 4.5.3 Big and small shaft change and blade feeding quantity adjustment 1. Big shaft change into small shaft Manual blade feeding to the bottom loosen A screw adjust B to make the blade edge cut into PE pipe about 0.5mmlock A screwtake out manual blade feedingfinish 2.
- Page 40 Model A 4.5.4 Nozzle Adjustment and Installation Install as shown in the following picture, C is water pipe, D is air pressure pipe, and both with outer diameter 6mm. The water pipe is connected to the bucket and connect E anti-flowing valve (notice the direction), and the air pressure pipe is connected to the magnetic valve.
- Page 41 Model A 4.5.5Auto Angle Adjustment Instructions 1. The circular blade angle adjustment is to improve the early machine in cutting different widths materials to ensure the smooth cutting surface and must change different circular blades at different angles. At present only one circular blade is enough to change the cutting angle to ensure smooth surface and this machine can set different angles ranging from ±8.0。...
- Page 42 Model A 4.5.6 Circular blade usage reference: This model uses circular blade, and usually for cutting adhesive tapes, they require beautiful surface. If the users don’t know how to make improvement, so the following factors can be referred to make improvements. 1.
- Page 43 Model A 1.The above pictures are blade angle cause tape movement, thus finished tape cutting is deformed, so before using, please check if the blade angle is right or not, if not properly used, we can also make modification on the angle, for example, 30degreee changed into 25degree or other angles.
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Page 44: Maintenance
Model A Maintenance 5.1 machine maintenance 1. Clean the inside and outside, dust and oil stain of the machine surface control box (three times a week) 2. Clean the circular blade protecting hood and keep it without any water stain. (once a day) 3. -
Page 45: Machine Lubrication
Model A 5.2 machine lubrication 1. Add lubricant in the tailstock spindle and keep the surface clean. Add lubricant into the joint bearing that supports the cylinder (once a week) 2. Add the solid lubricant in the solid lubricant mouth on the blade holder (once a week) 3. -
Page 46: Breakdown Maintenance
Model A 5.3 Breakdown maintenance 1. Treatment for cutting tool producing adhesive: firstly check the water spray nozzle if it can spray or not, or the spray quantity not enough and produce adhesive. If only the single sided adhesive represents the spray nozzle is not placed in the central point. -
Page 47: Easy Wear Parts List
Model A 5.4 Easy wear parts list ITEM SPEC PE tube 69*75*1780mm Circular blade 300mm (S/E); 300mm (D/E) Spray nozzle Inner tension sleeve swivel joint Safety cover Silicone oil Blade feeding sensor Angle adjusting sensor 7M1704 Big cylinder sensor CS1-F Tailstock sensor CS1-J Electromagnetic valve... -
Page 48: Electric Part
Model A 6. Electric Parts 6.1 safety rules 1. Only operator after training can operate the electric parts and maintain the problems. 2. Don't change machine lock. 3. Please read the safety notes before operation. 4. Be sure the main power switch is locked before solving problems. 5. -
Page 49: After-Sales Service
Model A 7. After-sales service 8.1 warranty period One year from the date of purchase 8.2 contact us Manufacturer: Kunshan Furi Precision Machinery Co., Ltd. Add: NO. 2258, West Chengbei Road, Bacheng Town, Kunshan, Jiangsu, China Tel: 0512-55183389 Fax: 0512-55183516 Mail: furimach@furimach.com...
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