Dell EMC ES40 Field Replacement Unit Manual
Dell EMC ES40 Field Replacement Unit Manual

Dell EMC ES40 Field Replacement Unit Manual

Expansion shelf guide
Table of Contents

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Dell EMC ES40 Expansion Shelf Guide
Version 7.0
Field Replacement Unit Guide
Rev 02
October 2019

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Summary of Contents for Dell EMC ES40

  • Page 1 Dell EMC ES40 Expansion Shelf Guide Version 7.0 Field Replacement Unit Guide Rev 02 October 2019...
  • Page 2 MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. USE, COPYING, AND DISTRIBUTION OF ANY DELL SOFTWARE DESCRIBED IN THIS PUBLICATION REQUIRES AN APPLICABLE SOFTWARE LICENSE. Dell Technologies, Dell, EMC, Dell EMC and other trademarks are trademarks of Dell Inc. or its subsidiaries. Other trademarks may be the property of their respective owners. Published in the USA.
  • Page 3: Table Of Contents

    Shut down and disconnect the system..........36 Disconnecting a shelf from the back-end bus........37 Disconnecting power cords..............37 Opening the console................38 Unlocking and removing the front bezel..........39 Removing a shelf from the cabinet............40 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 4 Installing the rails in the cabinet............61 Adjusting for various rack types............62 Installing the rails using the adapter hardware........62 Installing the shelf on the rails..............64 Complete the procedure................... 66 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 5: Figures

    Installing the front bezel....................55 Unplugging a SAS cable....................56 Unplugging the AC power cord..................57 Opening the console......................58 Releasing the front bezel ....................58 Removing the front bezel....................59 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 6 Attaching the rail to the rack.................... 64 Sliding the enclosure onto the rails................... 65 Rail tabs securing the rear of the enclosure..............65 Securing the front of the enclosure ................. 66 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 7: Tables

    TABLES Document revision history....................11 Standard touch point colors....................17 Status LEDs........................23 Status lights........................29 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 8 Tables Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 9: Preface

    Preface Contact your Dell EMC technical support professional if a product does not function properly or does not function as described in this document. Note: This document was accurate at publication time. Go to the Dell EMC Online Support site, https://support.emc.com/, to ensure that you are using the latest version of this document.
  • Page 10 Ellipses indicate nonessential information that is omitted from the example Technical support To resolve issues with Dell EMC products, contact your contracted support provider or go to https://support.emc.com/. Your comments Your suggestions help us continue to improve the accuracy, organization, and overall quality of the user publications.
  • Page 11: Revision History

    Revision history Table 1 Document revision history Revision Date Description October 2019 Editorial update. September 2019 Initial publication. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 12 Revision history Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 13: Removing And Replacing Frus

    Removing and replacing FRUs Common procedures ......................14 Power Cooling Module Replacement..................17 Controller Replacement......................22 Disk Drive Replacement......................29 Chassis Replacement......................36 Bezel Replacement........................53 Rail Replacement........................55 Complete the procedure......................66 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 14: Common Procedures

    Note: These precautions are not a substitute for the use of an ESD kit. Follow them only in the event of an emergency. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 15: Hardware Acclimation Times

    Systems and components must not experience changes in temperature and humidity that are likely to cause condensation to form on or in that system or component. Do not exceed the shipping and storage temperature gradient of 45°F/hr (25°C/hr). Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 16: Removing, Installing, Or Storing Replaceable Units

    2. Unpack the part and place it on a static-free surface. 3. If the part is a replacement for a faulted part, save the packing material to return the faulted part. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 17: Standard Touch Point Colors

    When replacing a power/cooling module, make sure the green LED on one module has been steadily on for at least 5 seconds before removing power from the second module. Procedure 1. Check the service LED on the affected power supply unit. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 18: Before You Begin

    Access to the disks in your enclosure will time out and the disks will power down two minutes after a power/cooling module is removed from the enclosure. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 19: Removing A Power Cooling Module

    2. Unplug the power cord: Figure 10 for an AC module or Figure 11 for a DC module. Figure 3 Removing the AC power cord CL5762 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 20: Installing Power Cooling Module

    1. Install the power cooling module in the enclosure: a. Gently insert the new power cooling module into the enclosure, being sure the module is completely seated. b. Secure the module with the captive screw. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 21: Verify The Power Supplies

    # enclosure show powersupply This command may take up to a minute to complete. Please wait... Enclosure Description Status --------- ------------------- ----- Power module A Power module B --------- -------------------- ------ Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 22: Complete The Procedure

    Removing and replacing FRUs Complete the procedure Procedure 1. Return the failed or replaced part(s) to Dell EMC. Reuse the packaging from the new part(s) and use the included prepaid waybill for shipping. Reference the RMA number on the outside of the package.
  • Page 23: Removing An Lcc

    Removing an LCC This procedure describes how to remove an LCC from the DAE. Before you begin Identify the faulted LCC by its amber fault LED. Figure 9 LCC fault LED CL5658 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 24: Removing An Lcc Cable

    CL5659 3. Turn the captive screws counterclockwise to release the LCC. 4. Remove the LCC from its slot and place it on a clean, static-free surface. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 25: Installing A Replacement Controller

    2. Gently insert the controller, being sure the controller is completely seated in the enclosure (Figure 14 on page 27). The controller power light turns on. 3. Secure the controller with the captive screws (Figure 14 on page 27). Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 26: Installing A Replacement Controller

    Figure 13 Connecting the controller cable CL4572 5. Remove and store the ESD wristband. Installing a replacement controller Procedure 1. Attach an ESD wristband to your wrist and the enclosure. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 27: Installing The Controller

    4. Reattach each controller cable to the same connector from which you removed it (Figure 15 on page 27). Figure 15 Connecting the controller cable CL4572 5. Remove and store the ESD wristband. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 28: Verify The Controller

    3. Enter the enclosure show topology command to verify the HBA ports and connection: # enclosure show topology Port enc.ctrl.port enc.ctrl.port enc.ctrl.port enc.ctrl.port ---- ------------- ------------- ------------- ------------- > 9.B.H: 9.B.E > 11.B.H:11.B.E > 11.A.H:11.A.E > 9.A.H: 9.A.E ---- ------------- ------------- ------------- ------------- Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 29: Complete The Procedure

    4. Enter the filesys enable command to restart the file system. Complete the procedure Procedure 1. Return the failed or replaced part(s) to Dell EMC. Reuse the packaging from the new part(s) and use the included prepaid waybill for shipping. Reference the RMA number on the outside of the package.
  • Page 30: Opening The Console

    If the console is covering the front of the shelf to which you need access, open the console using the steps that follow. Refer to Figure 16 on page 31. Procedure 1. Grasp the right side of the console. 2. Pull the console to swing it open. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 31: Unlocking And Removing The Front Bezel

    2. Press the two latch buttons on the bezel surface to release the bezel from the cabinet. Figure 17 Releasing the front bezel CL5667 3. Pull the bezel off and put it on a clean, static-free surface. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 32: Removing A Faulted Disk Drive

    Disks can be removed and replaced with the power applied to the DAE. Procedure 1. Attach an ESD wristband to your wrist and the enclosure. 2. Pull the latch on the disk up. 3. Do one of the following: Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 33: Removing A Disk Filler Module

    2. Grasp the disk filler with you thumb in the cutout on the front of the filler and your finger on the top of the filler and pull the module from the slot. Figure 21 Removing a disk filler module CL5283 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 34: Installing A New Or Replacement Disk

    4. After the latch is engaged, push firmly on the bottom of the disk to verify that the disk is properly seated. Figure 22 Installing a disk Tabs CL4645 The disk's active light flashes to reflect the disk’s spin-up sequence. After you finish Remove and store the ESD gear. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 35: Verify The Operation Of The New Disk Drive

    1. If present, remove the protective plastic strip from the front of the bezel. 2. Align the bezel with the enclosure. 3. Gently push the bezel into place until it latches. 4. Secure the bezel by turning the key in the lock. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 36: Closing The Console

    2. Label each of the cables as to their connection location. Taking a photograph for reference is also helpful for re-connecting the cables. 3. Disengage the wire clips, then disconnect both AC power cords from the rear of the system. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 37: Disconnecting A Shelf From The Back-End Bus

    Unplug the SAS cable from the port. Figure 24 Unplugging a SAS cable CL4572 Disconnecting power cords About this task Unplug the power cord from each power/cooling module in the enclosure. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 38: Opening The Console

    If the console is covering the front of the shelf to which you need access, open the console using the steps that follow. Refer to Figure 26 on page 39. Procedure 1. Grasp the right side of the console. 2. Pull the console to swing it open. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 39: Unlocking And Removing The Front Bezel

    2. Press the two latch buttons on the bezel surface to release the bezel from the cabinet (Figure 27 on page 39). Figure 27 Releasing the front bezel CL4560 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 40: Removing A Shelf From The Cabinet

    1. Remove the four screws (two per side) that secure the front of the enclosure to the front vertical channels of the cabinet, and save the screws (Figure 29 on page 41). Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 41: Installing An Empty Shelf On The Rails

    Figure 30 Sliding the enclosure out of the cabinet CL4718 Installing an empty shelf on the rails Procedure 1. Lift the enclosure and, from the front of the rack, slide the enclosure onto the rails. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 42: Sliding The Enclosure Onto The Rails

    3. Secure the front of the enclosure to the front vertical channels of the cabinet using four screws - two per side - by installing all four screws, and then tightening them. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 43: Transferring Components From The Faulted Dae To The Replacement Dae

    Figure 34 on page 44 to while performing the procedure that followins. Procedure 1. Turn the captive screw counterclockwise to release the power/cooling module. 2. Remove the module from the enclosure. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 44: Removing A Power/Cooling Module (Ac Module Shown)

    1. Gently insert the new power/cooling module into the enclosure, being sure the module is completely seated. 2. Secure the module with the captive screw. Figure 35 Installing a power/cooling module (AC module shown) CL4569 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 45: Removing The Controller

    1. Attach an ESD wristband to your wrist and the enclosure. 2. Gently insert the controller, being sure the controller is completely seated in the enclosure. 3. Secure the controller with the captive screws. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 46: Installing The Controller

    47 while performing the procedure that follows. Procedure 1. Pull the latch on the disk up. 2. Slowly pull the disks from its slot. 3. Place the disk on a static-free surface. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 47: Removing A Disk

    3. The disk latch begins to rotate downward when its tabs meet the enclosure. 4. After the latch is engaged, push firmly on the bottom of the disk to verify that the disk is properly seated. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 48: Installing A Disk

    2. Grasp the disk filler with you thumb in the cutout on the front of the filler and your finger on the top of the filler and pull the module from the slot. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 49: Removing A Disk Filler Module

    1. Hold the disk filler with you thumb in the cutout on the front of the filler and your finger on the top of the filler. 2. Push the disk filler module all the way into the slot. Figure 41 Installing a disk filler module CL5284 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 50: Connecting Power To The Replacement Enclosure

    CL4604 Verifying shelf status Procedure 1. Verify that the shelf power LED is lit and that the power fault and blower fault LEDs are not (Figure 43 on page 51). Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 51: Connecting The Back-End Bus To The Shelf

    CAUTION You must remove the protective plastic strip from the front of the bezel before placing the system into operation. Failure to do this will cause the system to overheat. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 52: Closing The Console

    Procedure 1. Grasp the free side of the console, and swing the console to the right to close it 2. Gently push on the console until it is closed. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 53: Verify The Chassis Replacement

    1. Insert the key that shipped with your enclosure into the bezel lock, and turn it to release the lock. 2. Press the two latch buttons on the bezel surface to release the bezel from the cabinet (Figure 46 on page 54). Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 54: Installing And Locking The Front Bezel

    55 while performing the procedure that follows. Procedure 1. If present, remove the protective plastic strip from the front of the bezel. 2. Align the bezel with the enclosure. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 55: Rail Replacement

    1 bag of M5 screws and 1 bag of M5 nuts (for use with M5, M6 or 12/24 tapped round hole racks) 1 bag of 10/32 screws and 1 bag 10/32 nuts (for use with 10/32 tapped round hole racks) Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 56: Shut Down And Disconnect The System

    2. On controller B in the enclosure: a. Unplug the SAS cable from the port. b. Unplug the SAS cable from the port. Figure 49 Unplugging a SAS cable CL4572 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 57: Disconnecting Power Cords

    If the console is covering the front of the shelf to which you need access, open the console using the steps that follow. Refer to Figure 51 on page 58. Procedure 1. Grasp the right side of the console. 2. Pull the console to swing it open. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 58: Unlocking And Removing The Front Bezel

    2. Press the two latch buttons on the bezel surface to release the bezel from the cabinet (Figure 52 on page 58). Figure 52 Releasing the front bezel CL4560 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 59: Removing A Shelf From The Cabinet

    1. Remove the four screws (two per side) that secure the front of the enclosure to the front vertical channels of the cabinet, and save the screws (Figure 54 on page 60). Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 60: Removing The Screws That Secure The Enclosure To The Front Of The Cabinet

    2. With help from another person, slide the enclosure out of the cabinet and place it on a static-free work surface (Figure 55 on page 60). Figure 55 Sliding the enclosure out of the cabinet CL4718 Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 61: Removing The Rails

    2. Pull the sliding rail to the front of the cabinet, and secure it to the front channel at the middle two holes of the rail using two of the provided screws. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 62: Adjusting For Various Rack Types

    Procedure 1. Attach a long bracket to the front of each rail using four M5 screws into the first (top), second, fourth, and sixth holes. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 63 Slide two clip nuts onto the front bracket assembly at the top and bottom positions. 4. Determine the vertical position in the rack at each rack post where the rails are to be installed. Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 64: Installing The Shelf On The Rails

    Procedure 1. With help from another person, lift the enclosure and, from the front of the cabinet/rack, slide the enclosure onto the rails (Figure 60 on page 65). Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 65: Sliding The Enclosure Onto The Rails

    3. Secure the front of the enclosure to the front vertical channels with four screws (two per side), but do not tighten the screws until they are all in place (Figure 62 on page 66). Dell EMC ES40 Expansion Shelf Guide Field Replacement Unit Guide...
  • Page 66: Complete The Procedure

    Screw (2) Complete the procedure Procedure 1. Return the failed or replaced part(s) to Dell EMC. Reuse the packaging from the new part(s) and use the included prepaid waybill for shipping. Reference the RMA number on the outside of the package.

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