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Summary of Contents for Cramer PowerFlo 50
- Page 1 PowerFlo 50™ Parts List/Assembly Instructions/Users Guide ***PLEASE READ ALL INSTRUCTIONS CAREFULLY AND THOROUGHLY*** (Please check to make sure to locate all parts before assembly.)
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- Page 3 Table of Contents I. Parts and Assembly ......(pages 4-12) II. Maintenance/Storage ......(pages 13-17) III.
- Page 4 Parts List and Assembly PowerFlo50™ ***PLEASE READ ALL INSTRUCTIONS CAREFULLY AND THOROUGHLY*** ***BEFORE BEGINNING ASSEMBLY*** Please be sure all parts listed below are included in your package before beginning assembly. Figure (1) Figure Figure (3) Figure (4) Figure (5) Figure (7) Figure PowerFlo ™...
- Page 5 Figure (8) Figure (10) Figure (9) Figure (12) Figure (13) Figure (11) Figure (16) Figure (14) Figure (15) PowerFlo ™ - Owner's Manual 5 5 5...
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Page 6: Assembly Instructions
****IMPORTANT: Some steps require you to tighten a fitting hand tight only. This is to avoid damage to the plastic components. Tightening a plastic connection with a wrench will not ordinarily stop a leak, but it will almost always cause damage. Cramer Products will not replace under warranty any parts damaged by over tightening.**** Cart Handle •... - Page 7 • Remove bolt and nut from bottom of handle holding the plastic washers against the handle. • Place this assembly between the forked section of the steering tongue on the cart lining up the holes. • Install long bolt through tongue, washers, and handle. •...
- Page 8 Manifold Assembly • Locate aluminum support bracket (one is already attached to the front of the cart) • Install bracket to the back of the cart with two 1/4 x 3/4" bolts and locknuts (see front bracket for proper orientation) and tighten securely. •...
- Page 9 • Install the manifold on the poles inserting the brackets onto the poles. ***NOTE*** The inlet supply connector (the one with no hose attached) must be toward the rear of the cart opposite the cart handle! • Loosen the set screws in the brackets with the allen wrench so the manifold slips all the way over the poles.
- Page 10 Tank Assembly • Locate and unwrap tank. • Remove plastic plug from drain outlet. ***Important*** Rinse inside of tank with a hose to remove any plastic shavings draining water through the outlet! • Place the tank on the cart with the bottom outlet towards the handle. •...
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Page 11: Battery Installation
• Take the supply tube from the cabinet and insert it all the way into tank until it reaches the bottom taking care not to kink the hose. Wet the hose to make insertion easier. Battery Installation • Unwrap battery and charger unit. •... - Page 12 Use of a higher amperage fuse may cause damage in the case of a short circuit. The PowerFlo 50 unit is shipped with a spare fuse on the inside of the cabinet door. The battery provided with your PowerFlo 50 Hydration System is a rechargeable, sealed lead- acid battery.
- Page 13 ***Note: Due to the self-discharge characteristics of this type of battery, it is imperative that it is fully charged. We recommend charging your PowerFlo 50™ battery immediately before use and at least every 3 months during the off- season storage. Do not subject batteries to freezing temperatures. Failure to keep your battery fully charged will reduce battery useful life.***...
- Page 14 Cleaning and Storing *** Note: PowerFlo 50 should be stored in a climate-controlled area. If this is not possible, see winterizing instructions. *** A filter is installed at the pump intake valve to prolong the life of the components and for added health and safety of the user.
- Page 15 • Be sure to recharge the battery. Winterizing Charge your battery and store at room temperature. If the PowerFlo 50 unit will be stored where it will be exposed to freezing temperatures, the unit must be winterized. There are two methods for winterizing.
- Page 16 • Remove all seven hoses from the manifold by releasing the clamps draining the manifold. • Drain the water from each of the supply hoses by opening the valves (squeeze the handle) while allowing the water to drain through the nozzle. Be certain that all the water is allowed to drain from each hose.
- Page 17 *** Warning: Do not use Automotive Antifreeze to winterize this system. Such solutions are highly toxic. Ingestion may cause serious injury or death. *** • With the unit near a sink or floor drain, turn the unit on and open one of the valves. Keep open until the water has been flushed and antifreeze is coming out of the valve.
- Page 18 Common Replacement Parts (for full list of replacement parts contact customer service) 026011- Replacement Valve 029003- 2.5’ Single Coiled Hose 026019- Replacement Filter Assembly 028004- PF 50 Pull Strap Replacement qty (1) 028013- PF 50 Replacement Manifold W/Valves and Coiled Hoses 028006- PF 50 Supply Hose Clamp 028002- PF 50 Clamp W/Nylon Tube Fitting 028003- PF 50 Coiled Hoses (set of 6)
- Page 19 Common Replacement Parts (for full list of replacement parts contact customer service) 028007- PF 50 Manifold Supply Line 028012- PF 50 Control Box Assembly (with charger and battery) 028008- PF50 Replacement Cart Handle 028009- PF 50 Replacement Wheel qty (1 ea.) 028014- PF 50 Braided Suction Hose (tank hose) 028017- PF 50 Cart Undercarriage Assembly (no wheels)
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Page 20: Troubleshooting
Troubleshooting Problem Solution Unit Will Not Turn On The pump is not making any noise when switch is turned on. o Check to make sure battery is charged. o Check in-line fuses on wiring harness o Replace if needed. o Check to make sure electrical connections are secure If these steps do not generate results please contact customer service 1-800-345-2231. -
Page 21: Frequently Asked Questions
Frequently Asked Questions Question Answer May I use fluid other than water in my powerflo unit? It is not recommended that you use anything other than water through these units. How long does the battery last when A fully charged battery should last through a fully charged? practice. - Page 22 Do not send your entire unit in for reconditioning, return only those parts listed on the Program Form. Contact customer service for shipping instructions. ***DO NOT RETURN any parts other than instructed to send by Cramer customer service. Cramer Products will not pay return freight on carts, tanks or other non reconditionable parts*** Include a completed Reconditioning Program Authorization Form WITH purchase order number in the return box.
- Page 23 WARNING This is not a toy. All users of this system should be instructed not to point spouts at any person. The pressure of the water could be great and cause injury. Do not rewire electrical components. Do not use hand truck to move any object except the PowerFlo™ Hydration System.
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