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Summary of Contents for REGATRON TopCon TC.LAE
- Page 1 TopCon TC.LAE Liquid to air heat exchanger DO6410.0003 V00.50 Regatron AG Kirchstrasse 11 CH-9400 Rorschach Phone +41 71 846 67 67 +41 71 846 67 77 www.regatron.com topcon@regatron.ch...
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Page 2: General Information
This information in this documentation corresponds to the development situation at the time of going to print and is therefore not of a binding nature. Regatron AG reserves the right to make changes at any time for the purpose of technical progress or product improvement, without stating the reasons. -
Page 3: General Information About The Manual
The manual must be available at all times to the personnel who are operating the device. Manual changes The TopCon TC.LAE is a new product that will change as it develops. There may therefore be changes in operation and the scope of operation. - Page 4 General information General information about the manual Manual – TopCon TC.LAE Using the manual In its description the manual first provides an overview and then discusses the details of a function or situation. If necessary, instructions on how to perform actions are given step by step after explanatory text, figures and tables.
- Page 5 General information General information about the manual Manual – TopCon TC.LAE -1- The header … contains the title of the instructions, the chapter numbers and chapter headings with the related sub-chapters so that you do not loose the overview even in the midst of explanations that cover several pages.
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Page 6: Table Of Contents
General information Table of contents Manual – TopCon TC.LAE Table of contents GENERAL INFORMATION ....................2 Identification ..............................2 General information about the manual ......................3 Table of contents ............................. 6 PRODUCT DESCRIPTION ..................8 1.1. Product usage and restrictions ......................8 1.2. - Page 7 General information Table of contents Manual – TopCon TC.LAE INSTALLATION AND COMMISSIONING ..............23 6.1. Device transport and installation ....................23 6.1.1. Un-/pack sequence – standard packaging ................24 6.1.2. Disposal with due care for the environment ................25 6.1.3.
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Page 8: Product Description
Product description Manual – TopCon TC.LAE Product usage and restrictions 1. Product description 1.1. Product usage and restrictions Operation of a TC.LAE device. TC.LAE is a reverse cooling liquid to Air unit. The outlets and inlets of the TC.LAE and TC.ACS cooling interfaces are connected together to a closed liquid cooling circuit system. -
Page 9: Features
Product description Features Manual –TopCon TC.LAE 1.3. Features 1.3.1. Description of the model identifier TopCon family Device type Cooling power LAE 5 . 400 Mains voltage Fig. 3 Structure of the model identifier 1.3.2. Model range Die Modell range has the same mains parameter: 380V .. -
Page 10: Position Of The Interfaces
Product description Position of the interfaces Manual –TopCon TC.LAE 1.4. Position of the interfaces 1.4.1. Overview of the front side of the device Fig. 4 Overview of the interfaces - front side Overview of the interfaces - front side Main switch device, rocker switch To switch on/ off the device. -
Page 11: Overview Of The Rear Side Of The Device
Product description Position of the interfaces Manual –TopCon TC.LAE 1.4.2. Overview of the rear side of the device Fig. 5 Overview of interfaces - rear side Overview of interfaces - rear side LC inlet , Interface nipple G1/2” Non drip quick release coupling nipple to connect to the outlet of a device, which will be cooled by the TC.LAE device. -
Page 12: Technical Data
Manual –TopCon TC.LAE 1.5. Technical data The TopCon TC.LAE is a new product that will change as it develops. The technical data may therefore change. You will find the latest version of the TC.LAE data sheet on the web site www.regatron.com. -
Page 13: General Information On Safety And Hazards
General information on safety and hazards Scope and applicability Manual –TopCon TC.LAE 2. General information on safety and hazards 2.1. Scope and applicability The general information applies to all TopCon low-voltage systems. The user(s) has (have) the obligation to avoid the risks and hazards mentioned by means of the rigorous application of specialist electrical rules. -
Page 14: Personnel Area
General information on safety and hazards Categorisation of the hazard areas Manual –TopCon TC.LAE 2.2.1. Personnel area The utmost attention is to be paid to the hazards for individuals. There are various risks and hazards, of these the most important are mentioned here. -
Page 15: Surrounding Area
2.2.3. Surrounding area TopCon TC.LAE devices are air cooled. The generated heat is blown out to the rear of the TopCon TC.LAE device with the aid of internal fans. 2.2.4. Transport area For the transport the TopCon TC.LAE device there are no further... -
Page 16: Safety Pictograms Used
General information on safety and hazards Safety pictograms used Manual –TopCon TC.LAE 2.3. Safety pictograms used Important information in these operating instructions is marked with the following symbols: Hazard and warning information Pictogram Meaning For an immediate hazard that will result in serious injuries or fatality. - Page 17 General information on safety and hazards Safety pictograms used Manual –TopCon TC.LAE Further warning and hazard information Pictogram Meaning DANGER, WARNING or CAUTION due to electrical power DANGER, WARNING or CAUTION related to suspended load DANGER, WARNING or CAUTION heated areas...
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Page 18: Layout And Function
Layout and function Function overview Manual – TopCon TC.LAE 3. Layout and function 3.1. Function overview 3.1.1. The scope The TC.LAE is a liquid cooling device that transfers the internally generated heat energy from the attached device (TC.ACS) out to the surrounding air. -
Page 19: Internal Device Controlling
Layout and function Tube connections of inlets and outlets Manual –TopCon TC.LAE 3.1.2. Internal device controlling TC.LAE Temp. Mains 24 V Speed Pump Power supply Control 6 x Fan Fig. 9 Airflow through the TC.LAE device. -1 The power supply supports all components with 24 V -2- The controller controls the fan speed according the measured temperature by the sensors -5-. -
Page 20: Controls And Displays (Standard)
Switch position "0" (pushed):: the pump stops pumping the liquid. Tab. 7 Controls on the TopCon TC.LAE device. For further information under the key word “device addresses”, see the TopCon device manuals. 2014-01-30 20 / 48 V00.50... -
Page 21: Options And Variations
5. Options and variations 5.1. Overview Definition options Regatron considers the term option to cover characteristics that expand the functionality of a TopCon device and that can be purchased. In principle the options can be divided into 3 main groups: ... -
Page 22: Connection Variantes - Examples
Options and variations Connection variantes – Examples Manual – TopCon TC.LAE 5.2. Connection variantes – Examples It is possible to purchase the following connection variants as an option or to screw the various connections to the TC.LAE device to suit the specific needs. -
Page 23: Installation And Commissioning
Device transport and installation Manual – TopCon TC.LAE 6. Installation and commissioning 6.1. Device transport and installation The TopCon TC.LAE device does not require any further transport and positioning aids, e.g. carrying handles. Fig. 12 View of the TC.LAE device from the front. -
Page 24: Un-/Pack Sequence - Standard Packaging
Installation and commissioning Device transport and installation Manual – TopCon TC.LAE 6.1.1. Un-/pack sequence – standard packaging Fig. 13 Arrangement of standard shipping packaging for a TC.LAE device with 4 U. Keep the packing material! In case of device return, it is possible using it again. -
Page 25: Disposal With Due Care For The Environment
Installation and commissioning Device transport and installation Manual – TopCon TC.LAE Elements of the original shipping packaging Accessories box The accessories box is placed in front of the device -3-. Cover Upper protective cover with space on the rear side for protruding device connections etc. -
Page 26: Case Installation/Delivery With Case
TopCon TC.LAE devices are installed in standard cases or switch cabinets either separately or in multi-unit systems. In the standard design TopCon TC.LAE devices are intended to be installed in standard 19” cases and switch cabinets with an external air flow. -
Page 27: Device Dis- /Connections
Manual – TopCon TC.LAE 6.2. Device dis- /connections The TopCon TC.LAE devices is prepared so that they can be installed, wired and interference suppressed as per the applicable regulations with as little effort as possible. Nevertheless, the responsibility for the compliance of systems and machines with built-in TopCon TC.LAE... -
Page 28: Ac Line Connection To Mains
Installation and commissioning Device dis- /connections Manual – TopCon TC.LAE 6.2.2. AC line connection to mains Pin 1 Pin 1 Pin 3 Pin 3 Pin 1 Fig. 15 3-pin mains connection: socket -1- and plug -2- For necessary installation information, refer to the following chapters: ... -
Page 29: Liquid Cooling - Device Connection
Installation and commissioning Device dis- /connections Manual – TopCon TC.LAE 6.2.3. Liquid cooling – device connection The TC.LAE device is delivered with a quick release coupling connection system by default. Fig. 16 Non drip couplings -3- and nipples -2-. Procedure: dis-/connect the quick release coupling system ... -
Page 30: Fill Up The System With Coolant
Installation and commissioning Fill up the system with coolant Manual – TopCon TC.LAE 6.2.4. Fill up the system with coolant Possible harm by the coolant ! CAUTION danger of serious damage to health by prolonged exposure through inhalation and if swallowed: ... - Page 31 Installation and commissioning Fill up the system with coolant Manual – TopCon TC.LAE 6.2.4.2. Preparation of the filling block Fig. 17 Filling block Condition: The device is in the horizontal position The device is switched off. Preparation: ...
- Page 32 Installation and commissioning Fill up the system with coolant Manual – TopCon TC.LAE 6.2.4.3. Removing/ Mounting of the filling hoses Fig. 18 Preparation: Make the coolant available, refer to chapter 9.2.2, page 41. Mixture: 30 % coolant to water, ...
- Page 33 Installation and commissioning Fill up the system with coolant Manual – TopCon TC.LAE 6.2.4.4. Fill up the coolant expansions reservoir Preparation: Mount the filling hoses, refer to chapter 6.2.4.3 , page 32. Put the funnel into the blue filling hose.
- Page 34 Installation and commissioning Fill up the system with coolant Manual – TopCon TC.LAE If the coolant do not fill up the expansion reservoir, repeat the filling and pumping procedure according the steps before. If the coolant fill up the expansion reservoir, follow the following steps.
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Page 35: Switching On And Off The Tc.lae Device
Installation and commissioning Switching on and off the TC.LAE device Manual – TopCon TC.LAE 6.3. Switching on and off the TC.LAE device Possible damage of device CAUTION An operation without coolant leads to damage of the pump. Avoidance: Check the coolant level in the expansion reservoir. -
Page 36: Maintenance
Maintenance Manual –TopCon TC.LAE 7. Maintenance In principle the electronics in the TopCon TC.LAE device is maintenance-free. Life-expectancy – TC.LAE device Life-expectancy in stand by 50 000 h@ 40 °C Life-expectancy with nominal power P 40 000 h@ 40 °C Tab. -
Page 37: Support
On the procedure in the event of a repair. Prepare for contacting support! If you contact Regatron support, you can make the process more efficient with the following information: Contact data: About your company, your sales partner ... -
Page 38: How To Contact Support
Support Manual – TopCon TC.LAE How to contact support System information Hardware and software information Software version and firmware version, device serial number or device input and output data for single devices or multi-unit systems. Description of error Information that documents the situation and the state of the system using... -
Page 39: Determination Of Device Information
Support Manual – TopCon TC.LAE Determination of device information 8.3. Determination of device information Information on the device is to be found on the type plate on the rear side of the TC.LAE device. Liquid Air Heat Exchanger Unit T C.L AE .5.400 12345678 1 x 400 VAC 0.5 A... -
Page 40: Appendix
0 – 40 ˚C in operation 0 – 90 %, non-condensing Atmospheric humidity Tab. 10 Ambient conditions for the TopCon TC.LAE device. With full filed ethylene glycol based coolant in a mixure of 30%. 9.2. Cooling 9.2.1. Cooling power Cooling power – Model: TC.LAE.5.400 Cooling Power 5kW@ 20 °C... -
Page 41: Coolant
Appendix Manual – TopCon TC.LAE Cooling 9.2.2. Coolant Coolant characteristics Recommended coolant – Characteristics Coolant Coolant Ethylene glycol based 30 %Ethylene glycol Mixture (Volume) 70 % Water Characteristics Density (20 °C) 1,129 g/ml Refraction (20 °C) 1,432 pH value (20 °C) -
Page 42: Technical Data - Mechanical
Technical data – mechanical 9.3. Technical data – mechanical 9.3.1. Dimensions Front view Fig. 21 Front view of TopCon TC.LAE. Dimensions in mm. Rear view 76.5 Fig. 22 Rear view of TopCon TC.LAE. Dimensions in mm. 2014-01-30 42 / 48... - Page 43 Appendix Manual – TopCon TC.LAE Technical data – mechanical Side view Fig. 23 Side view of TopCon TC.LAE. Dimensions in mm. Top view Fig. 24 Top view of TopCon TC.LAE. Dimensions in mm. Dimensions Width 483 mm / (19“) 443 mm...
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Page 44: Weight
For further information on the technical data, see device data sheet. 9.4.1. Cross-section – Cable connections AC line Terminal connection via cable ferrules Regatron recommends attaching cable ferrules at the connection cables for the plugs at the interface AC line. Fig. 26 Cable connections – AC line. -
Page 45: Mains Connection
Appendix Manual – TopCon TC.LAE Technical data – electrical The mechanical specifications about cross-section and the required stripping length for the according connector types can be found in the following tables. Stripping Tightening Cross-section A AC line X10 length a... -
Page 46: Interfaces - Pin Definition
Appendix Manual – TopCon TC.LAE Technical data – electrical 9.4.4. Interfaces – pin definition 9.4.4.1. AC line (mains input) Pin 1 Pin 1 Pin 3 Pin 3 Pin 1 Fig. 27 3-pin mains connection: socket -1- and plug -2- 400 V Variation Pin definition –... - Page 47 Appendix Manual – TopCon TC.LAE Technical data – electrical 24 V Variation Pin definition – mains input model TC.LAE.5.24 Signal Description DC positive (max. 24 V DC negative (GND) Protected earth Tab. 21 Pin definition - mains input model TC.LAE.5.230.
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Page 48: Declaration Ce Marking
Appendix Manual –TopCon TC.LAE Declaration CE marking 9.5. Declaration CE marking 2014-01-30 48 / 48 V00.50...
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