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Sunnen PF-150 Inspection And Installation Procedure

Filtration unit
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New Machine
Inspection and Installation
PROCEDURE
for
SUNNEN
Model:
PF-150
READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING,
INSPECTING, OR INSTALLING THE SUNNEN® PF-150 FILTRATION UNIT.
"SUNNEN
®
AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY."
SUNNEN
®
PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100
THESE INSTRUCTIONS COVERS
THE PF-150 BEGINNING WITH
SERIAL No. 3485 (1pH) /10382 (3pH).
®
FILTRATION UNIT
I-PF-157

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Summary of Contents for Sunnen PF-150

  • Page 1 READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THE SUNNEN® PF-150 FILTRATION UNIT. “SUNNEN ® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” SUNNEN ® PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100...

  • Page 2: General Information

    Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment.
  • Page 3 SUNNEN SOFTWARE LICENSE AGREEMENT ® This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen ® Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this Agreement.

  • Page 4: Safety Instructions

    WARNING: The capacitors are still charged and can be quite dangerous. INTRODUCTION Sunnen PF-150 Filtration Unit is designed to filter grit and metal particles from coolant supply on Sunnen Precision Honing Machines and other manufacture machines. Unit is a 100% filter in that it filters all of coolant that passes through it; none is bypassed unless you intentionally bypass it.
  • Page 5 7. Inspect Unit and Accessories for signs of damage resulting from improper handling by carrier. If damage is evident, immediately file a claim with FIGURE 1, Unpacking carrier and notify Sunnen Customer Service. CLAMPS 1/2” NIPPLE & ELBOW (INTAKE HOSE) (NOT•USED•IN•ALL•APPLICATIONS)
  • Page 6 INSTALLATION - ML Application To install Unit on one of Sunnen ML-Series Power Stroked Honing Machines, proceed as follows: INTAKE NOTE: Receiving Bucket IS NOT used when OUTLET PF-150 is used with ML-Series Honing Machines. 1. Drain coolant from machine reservoir as instructed in machine operating instruction book.
  • Page 7 INSTALLATION - Standard Application 8. Replace oil pump belt and adjust tension as instructed in machine operating instruction book. To install Unit on one of Sunnen Precision Honing Machines, proceed as follows: 9. If so Equipped: Remove two knockouts from left side panel of machine base.
  • Page 8 12. Connect Outlet Hose (plain end) to forward 3/8in. Elbow. Use sealant on threaded connection and tighten securely. 13. Loosen clamps on Receiving Bucket. Install Intake under clamp on outside of Bucket; and install Outlet Hose under clamp on inside of bucket. Then tighten clamps.
  • Page 9 On some early model MBB-1650 honing machines, holes were not provided in side panel of machine (FRONT OF UNIT) base. With these machines, locate and drill one 7/8in. 3/8” TEE LOW PRESSURE (22 mm) diameter Hole and one 3/4in. (19 mm) RELIEF VALVE 3/8”...

  • Page 10: Electrical Requirements

    16. Screw threaded end of Outlet Hose into Center CENTER OPENING Opening of Tee Fitting as shown (refer to Figure 20). OF TEE FITTING Use sealant on pipe threads. Connect plain end of OUTLET HOSE (TO BACK CHECK) this hose to Hose Barb on Back Check. Fasten with hose clamp.

  • Page 11: Electrical Connection

    115V UNIT 230V UNIT Outlet for 115 volt unit should look like the following. Outlet for 230 volt unit should look like the following. ADAPTER GROUNDING SCREW PROPER OUTLET GROUNDING PIN GROUNDING PIN Electrical supply cord is equipped with a grounding Electrical supply cord is equipped with a grounding pin.

  • Page 12: Operational Check

    Option Installation Kit is required to connect the PF-150 to the ML-2000. PF-167C for 230V 60Hz machine or PF-168C for 400V 50Hz machine Kit include fuseholder and fuses. The PF-150 is INTAKE HOSE supplied with a cable that is to be installed into ML-2000 main electrical enclosure.
  • Page 13 5. Open Air Vent in Filter Cover and start filter pump. indicator light on Unit will indicate that power is on (see Figure 29). As coolant fills filter container, air will escape through Air Vent. 6. When coolant appears at Air Vent (usually one to two minutes), close vent.
  • Page 14 NOTES...
  • Page 15 NEW MACHINE INSPECTION & INSTALLATION PROCEDURE CHECKLIST FOR SUNNEN ® PF150 FILTRATION UNIT MECHANICAL GENERAL 1. Move unit to staging area. 1. Connect coolant system supply hose. 2. Remove shipping carton. 2. Connect coolant system return hose. 3. Remove all loose components.
  • Page 16 METERS (m) METERS (m) 3.281 FEET (ft) “SUNNEN ® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” UK – S UNNEN RODUCTS Phone: ++ 44 1442 39 39 39 Fax: ++ 44 1442 39 12 12 www.sunnen.co.uk e-mail: hemel@sunnen.co.uk...

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