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T4PGF1 INSTRUCTION MANUAL
INSTRUCTION MANUAL
T4PGF1
FAULT CONTINUITY CHECKING TEMPERATURE
CONTROL PANEL
WITH A PUMP RECEPTACLE.
This manual was prepared to present the correct methods and procedures of operating and
maintaining your ALMEX GROUND FAULT CONTINUITY CHECKING
TEMPERATURE CONTROL PANEL.
Read this manual carefully before operating your vulcanizer.
1.1.
SHAW-ALMEX INDUSTRIES LIMITED
PO Box 430
Parry Sound, Ontario, Canada P2A 2X4
Phone:
Fax:
e-mail:
SHAW-ALMEX INDUSTRIES LIMITED
705-746-5884 or 1-800-461-4351
705-746-9484
SAIL@ALMEX.COM
GROUND
30A
Page 1
June 14 2017
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Summary of Contents for Almex T4PGF1
- Page 1 FAULT CONTINUITY CHECKING TEMPERATURE CONTROL PANEL WITH A PUMP RECEPTACLE. This manual was prepared to present the correct methods and procedures of operating and maintaining your ALMEX GROUND FAULT CONTINUITY CHECKING TEMPERATURE CONTROL PANEL. Read this manual carefully before operating your vulcanizer. 1.1.
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Page 2: Table Of Contents
T4PGF1 INSTRUCTION MANUAL Page 2 Table of Contents RECORD OF PURCHASE ............................ 3 DECLARATION OF CONFORMITY ........................4 SAFETY .................................. 5 3.1. Definition of Pictograms ........................5 3.1.1. Electrical Hazard ..........................5 3.1.2. Burning Hazard ..........................5 3.2. Limitation of use ..........................5 ASSEMBLY ................................ -
Page 3: Record Of Purchase
Fuses: 3 x 10 Amp, 3 x 1 1/4 Amp Operating Instructions June, 2014 Supplements Omron E5CN-H manual Service Bulletins none Warranty Card Drawings Model T4PGF1 drawing W1158-02 Parts Diagrams T4PGF1 Main Assembly, T4PGF1 Internal Assembly SHAW-ALMEX INDUSTRIES LIMITED June 14 2017... -
Page 4: Declaration Of Conformity
T4PGF1 INSTRUCTION MANUAL Page 4 DECLARATION OF CONFORMITY Shaw-Almex Industries Limited, P.O. Box 430, Parry Sound, Ontario, Canada, declare that the machinery: Product: Temperature Control Panel Model: T4PGF1 Year of Design: 2014 has been manufactured using the following transposed harmonized European Standards: •... -
Page 5: Safety
The T4PGF1 temperature control panel operates within a range of 32°F (0°C) to a maximum of 325 °F (163°C). Refer to the vulcanizer manual for platen limitations. An Almex temperature control panel must be used with an Almex AS/GF vulcanizer and the vulcanizer should never be allowed to operate while unattended. -
Page 6: Assembly
ASSEMBLY 5.1. Unpacking Carefully unpack temperature control panel from the crate and inspect for damage. Any damages or shortages should be reported to the carrier and / or Shaw-Almex Industries Limited. 5.2. Functional Diagram T4PGF1 – Face Component Locations Power Supply Connector (1REC) 2. -
Page 7: Connection Assembly
T4PGF1 INSTRUCTION MANUAL Page 7 T4PGF1 – Internal Component Locations Earth fault Current Transformer (9CT) 2. Control Power Transformer (12T) Platen Contactors (22-39CON) 4. Platen Thermal Overloads (22-39CON) Pump Contactor (22-39CON 6. Load Current Transformer (1AM) Power Transformer and Phase Light Fuses (9FU) 8. -
Page 8: Operation
Red, an earth fault condition has occurred. Stop use immediately and have a qualified person check the problem. The T4PGF1 temperature control panel has two solid state temperature controllers, one for the top platen and one for the bottom platen. If one platen cable becomes disconnected, both platens and temperature indicators will switch OFF. -
Page 9: Temperature Controller Settings
T4PGF1 INSTRUCTION MANUAL Page 9 6.2. Temperature Controller Settings The average user need only adjust the temperature set point. The temperature controller has many other settings that have been set by the factory. All adjustments other than temperature set point can be protected to avoid making adjustments that might adversely affect the operation of the controller. -
Page 10: Heating The Vulcanizer
If you wish to fine-tune your controller in either of these ways contact Shaw-Almex for advice. SHAW-ALMEX INDUSTRIES LIMITED... -
Page 11: Required Daily Testing
Inspect all cables for damage, wear or unsafe conditions. If you are not familiar with what is safe for cords and cables get someone who is. Think safety first. If any of the cables are not safe to use contact your maintenance department and/or Shaw Almex for repair or replacement instructions. -
Page 12: Maintenance
Auto Tune the controller as follows. An external means of checking the platen temperature is required. A portable temperature test meter with at least two leads is best to conduct the calibration tests. These may be purchased from Shaw-Almex. SHAW-ALMEX INDUSTRIES LIMITED... -
Page 13: Auto Tune
T4PGF1 INSTRUCTION MANUAL Page 13 Install a section of belting large enough to cover the platen area. Install the temperature meter sensors above and below the belting, 8 inches (200 mm) from the electrical connector. That is where the platen temperature sensor is located. Cut a groove in the belting to prevent damage to both sensors and platens. -
Page 14: Troubleshooting
Page 14 10. TROUBLESHOOTING The controller has many capabilities other than those used for the Almex Temperature control panel. Adjust only those settings described above. Other adjustments may result in the control panel being inoperable. For detailed instruction of the E5CN-H controller, refer to the OMRON instruction manual supplied with this temperature controller. -
Page 15: Vulcanizer Over Heating
250 ohms from pin 4 to ground. The Yellow failed. light is preprogramed to be on from an input of 340+ ohms from pin 4 to ground. For instructions or replacement parts contact Shaw Almex. SHAW-ALMEX INDUSTRIES LIMITED June 14 2017... -
Page 16: Required Maintenance Schedule
11.1 Daily Inspection Check Sheet The below pre-use inspection check sheet provides an outline of all components used in the safe operation of Shaw Almex GF vulcanizing equipment. Survey the Control panel to insure all components are functioning properly and are in good working order. -
Page 17: Maintanence Schedule Check Sheet
Having an Almex technician inspect the control panel to verify original operation, design, and function, is highly recommended. Complete system operation check, (see Daily Testing Sec 8) Electrical cable and cords are in good working order and free of damage and visibly labeled. - Page 18 If any component is found to be unserviceable, tag the component out of service and notify the Supervisor in charge immediately. Replace with ONLY Exact Replacement Parts. check with Shaw Almex for Exact Part Numbers if there is any Doubt At All.
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Page 19: Receptacle Pin Configuration
T4PGF1 INSTRUCTION MANUAL Page 19 12. RECEPTACLE PIN EXPLANATION Platen receptacle Pump Receptacle Power Pins Ground Pin Pilot Pin Voltage Coding Pin SHAW-ALMEX INDUSTRIES LIMITED June 14 2017... -
Page 20: Service
Warranty card and return it to register your product with Shaw Almex. 12.4. Safety Notifications All registered owners of Almex equipment will be notified either directly, or through an authorized distributer of a product recall or upgrade. If there are concerns please check with your local distributer. -
Page 21: Warranty Card And Information
T4PGF1 INSTRUCTION MANUAL Page 21 14. WARRANTY SHAW-ALMEX INDUSTRIES LIMITED June 14 2017... -
Page 22: Parts Information
T4PGF1 INSTRUCTION MANUAL Page 22 15. PARTS INFORMATION 15.1 Parts Numbers Page 8 Internal Component Part Information ITEM QTY. PART NO. DESCRIPTION 26070-005 Step Down Transformer 26540-008 Platen and Pump Contactor 22-39CON 26540-010 Contactor Cover 22-39CON 26510-044 Relay Overload 22-39CON... - Page 23 T4PGF1 INSTRUCTION MANUAL Page 23 28240-044 #10 Internal Tooth Lock Washer 26728-025 Rail, 15 13/32" Long 28638-006 8-32 x 3/8" Mach. Screw 28243-002 8-32 Internal Tooth Lock Washer 28638-018 Machine Screw 10-32 Thread, 5/8" Length 28240-024 #8 Plate Washer 28670-003...
- Page 24 1 Contact Block 28638-018 Machine Screw 10-32 Thread, 5/8" Length Not Shown For information on, or replacement of the Test plug supplied with your order please contact Shaw Almex in your area. Part # 46047-004 See Page 30 SHAW-ALMEX INDUSTRIES LIMITED...
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Page 25: Electrical Drawaings
T4PGF1 INSTRUCTION MANUAL Page 25 16. ELECTRICAL DRAWINGS SHAW-ALMEX INDUSTRIES LIMITED June 14 2017... - Page 26 T4PGF1 INSTRUCTION MANUAL Page 26 SHAW-ALMEX INDUSTRIES LIMITED June 14 2017...
- Page 27 T4PGF1 INSTRUCTION MANUAL Page 27 SHAW-ALMEX INDUSTRIES LIMITED June 14 2017...
- Page 28 T4PGF1 INSTRUCTION MANUAL Page 28 SHAW-ALMEX INDUSTRIES LIMITED June 14 2017...
- Page 29 T4PGF1 INSTRUCTION MANUAL Page 29 46047-004 TEST PLUG SCHEMATICS Part # SHAW-ALMEX INDUSTRIES LIMITED June 14 2017...
- Page 30 T4PGF1 INSTRUCTION MANUAL Page 30 SHAW-ALMEX INDUSTRIES LIMITED June 14 2017...
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