Table of Contents
Summary of Contents for Protec TC-512A
- Page 1 INSTALLATION, OPERATION, MAINTENANCE MANUAL KEEP THE MANUAL NEAR THE MACHINE ALL TIME AND MAKE SURE ALL USERS HAVE READ THIS FOLLOW THE INSTRUCTIONS CAREFULLY TO GRANT THE MACHINE A CORRECT FUNCTION AND LONG SERVICE LIFE. TIRE CHANGER...
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Page 2: Table Of Contents
Contents Warning Sign-------------------------------------------------------------------------------2 Instruction-----------------------------------------------------------------------------------3 Safety Requirement----------------------------------------------------------------------3 Transport-------------------------------------------------------------------------------------4 Unpacking-----------------------------------------------------------------------------------4 Installation--------------------------------------------------------------------------------4-6 Operation--------------------------------------------------------------------------------6-10 Inflation---------------------------------------------------------------------------------10-11 Moving--------------------------------------------------------------------------------------11 10. Storage------------------------------------------------------------------------------------12 11. Scrapping---------------------------------------------------------------------------------12 12. Maintenance-------------------------------------------------------------------------12-14 13. Electric Connection Diagram------------------------------------------------------15 Assistant Arm (ASA80) Manual (Optional) ------------------------------------16-22 2-26... -
Page 3: Warning Sign
Warning Sign Keep safety for electrified devices. Do not put your leg between the bead breaker are and the tire when the bead breaking is used. Do not put your hand between the tire and turntable when machine is operated. Do not put your hand between the M/D head and the tire. -
Page 4: Instruction
2. Introduction Thank you for purchasing our tire changers. The machine has been manufactured in accordance with the very best quality principles. This manual is one integral part of the product. Before using the tire changer, read carefully the warnings and instructions contained in this manual since they provide important information on operation safety and maintenance. -
Page 5: Safety Requirement
1. Reverser control pedal 2. Bead breaker control pedal 3. Clamp control pedal 4. Tilting arm pedal 5. Inflating pedal 6. Air Tank 7. Inflator box 8. Wheel Support 9. Jaw 10. Turntable 11. M/D head 12. Hex bar 13. Handle 14. -
Page 6: Transport
specified in this manual, and therefore inappropriate, incorrect and unreasonable. 2). General Safety Precautions This tire changer may only be used by specially trained and authorized expert personnel. Any tampering and modification to the equipment carried out without the manufacturer's prior authorization will free him from all responsibility for damage caused directly or indirectly by the above actions. -
Page 7: Installation
Use proper protection tools to unpack (gloves etc) Check that the equipment is in perfect condition, making sure that no parts are damaged or missing, if in doubt do not use the machine and contact your retailer. Put the packing materials (plates, nails, screws, plastic bags) in safety place. 6. -
Page 8: Operation
Before making the connections, check that the characteristics of your systems correspond to those required by the machine. Even small jobs done on the electrical system must be carried out by professional personnel. Connect the machine to the electrical network, which must be provided with line fuses, a good earth plate in compliance with regulations in force and it must be connected to automatic circuit breaker. - Page 9 Don’t use the machine until you have read and understood the entire manual and the warnings it provides. The operation of the tire changer is divided into three parts: 1). Breaking the bead 2). Demounting the tire 3). Mounting the tire; Warning: before carrying out any operation, deflate the tire and take off all the wheel balancing weights.
- Page 10 Before any operations remove the old wheel balancing weights and check thatthe tire is deflated. When tilting the vertical arm, be sure that nobody stands behind the tire changer. Press down pedal (4), tilt the vertical arm, and clean the turntable. Spread the grease onto the tire bead.
- Page 11 With the crowbar held in this position, rotate the turntable in a clockwise direction by pressing down on pedal (1) until the tire is completely separated from the wheel rim. To prevent industrial accidents, keep hands and other parts of the body as far as possible from the tool arm when the table top is turning.
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Page 12: Inflation
When you are working with the rims of the same size, it is not necessary always to lock and unlock the hex bar. Just tilt and restore the vertical arm with the horizontal arm and mounting arm locked. Move the tire so that the bead passes below the front section of the mounting head and is brought up against the edge of the rear section of the mounting head itself. - Page 13 There is a pedal on the side of the machine. This pedal has two positions. The first position is for the inflation for the tire with tube. Step the pedal lightly for several times during the inflation. Make sure the reading on the gauge does not exceed the manufacturer’s limit 。...
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Page 14: Moving
9. Moving Move the tire changer you need a fork-lift truck. Disconnect the pneumatic and electric power supplies. Apply leverage to one side of the base so as to raise it slightly from the floor,Insert the forks of the truck under the base and slide the tire changer onto them. Set the tire changer down in its new position. - Page 15 If maintenance is not carried out regularly, the operation and reliability of the machine may be compromised, thus placing the operator and anyone else in the vicinity at risk. Before carrying out any maintained work, disconnect the electric and pneumatic supplies.
- Page 16 Before any operations, please disconnect the electric power supplies. Remove the left side body panel of the tire changer. Tighten the drive belt by means of the special adjusting screw (1) on the motor support. It is necessary to adjust the screw(1) in the locking plate of the mounting arm,if the mounting head doesn't lock or it doesn't rise from the rim of 2mm necessary for working.(figure 12-4) If clamps or bead breaker open/close slowly, it is necessary to clean or replace the...
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Page 17: Electric Connection Diagram
13. Electric Connection Diagram 17-26... - Page 18 Assistant Arm (AL320) Operation 1. Structure 1). Guiding Bed 2). Adjusting Screw 3). Gliding Block 4). Main Arm 5). Block Holding Arm 6). Roller Holding Shaft 7). Roller 8). Disc Holding Arm 9). Disc 10). Block 11). Cone 18-26...
- Page 19 2. Safety requirement Any other use is to be considered incorrect and unreasonable. Read this manual carefully before using it; Make sure that you understand how to operate this machine and the notices. THE MANUFACTURE can't be held responsible for any damage caused through the use of this machine for purposes other than those specified in this manual, and therefore inappropriate, incorrect and unreasonable.
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- Page 21 Installation instructions for AL320 Device 1、Open the packing for the well packed mainpulator complete(AL320 Device)carefully and place it onone side of the bead breaker blade on the machine body; 2、Put one of the vertical arm padding plates(2 pieces/machine,see Picture3 ) onto the horizontal slot steel ,aim it at the hole on the slot steel;...
- Page 22 remove it, you can move the upper rim of tire to the dismounting head. 2). Help crowbar to get the upper side of tire out If the upper side of tire is too hard to get out, you can use tire press lump to press the upper side rim of tire of the opposite side into the groove, and then get the upper side of tire.
- Page 23 4). Help mount the upper rim of tire Mount the upper rim of tire, make upper rim rest on the upper surface of the dismounting head, use tire press roller and tire press block to press the upper side of tire simultaneously (figure 6-4), rotate tire to mount the upper side of tire.
- Page 24 Tire press roller can’t touch dismounting head or steel rim. Watch if it can touch other parts of the machine during work. Otherwise haltthe machine. Auxiliary facility can’t replace. 7. Storage In the event of storage for long periods of time, be sure to disconnect all sources of power Keep in good ventilation, dry place, and movable parts should be fixed.
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