Impulse DO3616R Installation & Operating Manual

Service drop-in refrigerated self-service merchandiser

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SERVICE DROP-IN REFRIGERATED SELF-SERVICE MERCHANDISER

DO3616R

Model DO2412R.4909

Model DO3616R

Model DO4816R

Note 1. Internal counter height must be at least 28" for refrigeration and proper air flow space.

Note 2. Model DO3637R & 3623R: Service Top Cutout dimensions must be 27.15" Wide x 36.65" Long (with a

minimum 1.42" perimeter) for proper clearance and fit of Drop-In Refrigerated Merchandiser. These combined

dimensions require a 30" minimum counter top space for cutout.

Note 3. Model DO4837R & DO23R: Service Top Cutout dimensions must be 27.15" Wide x 48.65" Long (with a

minimum 1.42" perimeter) for proper clearance and fit of Drop-In Refrigerated

Merchandiser. These combined dimensions require a 30" minimum counter top space for cutout.

I:\Oper Manuals\Impulse_DO2412R-4909_DO3616R_DO4816R Manual_54167.pub

READ AND SAVE THESE INSTRUCTIONS

INSTALLATION &

OPERATING MANUAL

24"L x 28 5/8"D x 12 1/4"H (Upper Display Case Only)

38 1/8"L x 28 5/8"D x 16 7/8"H (Upper Display Case Only)

38 1/8"L x 28 5/8"D x 40 3/4"H (Upper Display Case + Drop-In Refrigeration Unit)

50 1/8"L x 28 5/8"D x 16 7/8"H (Upper Display Case Only)

50 1/8"L x 28 5/8"D x 40 3/4"H (Upper Display Case + Drop-In Refrigeration Unit)

DO4816R

888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

DO3616R

P/N 54167

DO4816R

DO2412R.4909

Rev K Date: 10.15.2019

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Summary of Contents for Impulse DO3616R

Page 1 Model DO2412R.4909 24”L x 28 5/8”D x 12 1/4”H (Upper Display Case Only) Model DO3616R 38 1/8”L x 28 5/8”D x 16 7/8”H (Upper Display Case Only) 38 1/8”L x 28 5/8”D x 40 3/4”H (Upper Display Case + Drop-In Refrigeration Unit) Model DO4816R 50 1/8”L x 28 5/8”D x 16 7/8”H (Upper Display Case Only)
Page 2: Table Of Contents
TABLE OF CONTENTS OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS ….……..CUSTOMER CABINET PROVISIONS…………………..…………………..…….…………..…………... CLEARANCE FROM OPENINGS / SERVICE TOP CUTOUT DIMENSIONS / CLEARANCE DIM’S ... VENTING INSTRUCTIONS FOR AIR INTAKE / EXHAUST ……………….…………………..………….. INSTALLATION: CASE REMOVAL / CASE SETUP / SEALING UPPER DISPLAY CASE TO BASE ..
Page 3: Overview / Type / Compliance / Warnings / Precautions / Wiring / Plugs - Page 1 Of 2
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2  OVERVIEW For Type 2 Conditions: ambient conditions are to be at 55% maximum humidity and maximum temperatures of  These Structural Concepts merchandisers are 80 °F [27 °C].
Page 4: Overview / Type / Compliance / Warnings / Precautions / Wiring / Plugs
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2 PRECAUTIONS Substances” for that specific end-use, in accordance with California Code of Regulations, title 17, section  Following are important precautions to prevent 95374.
Page 5: Customer Cabinet Provisions
CUSTOMER CABINET PROVISIONS Customer Cabinet Provisions  Customer provided cabinet must adhere to the minimum requirements in ANSI/UL Std. 471 and ANSI/ NSF Std. 7.  Among the factors that are to be taken into consideration when judging the acceptability of a cabinet or similar enclosure are mechanical strength, resistance to impact, moisture-absorptive properties, flame resistance, resistance to distortion at temperatures to which the material may be subjected under conditions of use, and resistance to corrosion.
Page 6: Clearance From Openings / Service Top Cutout Dimensions / Clearance Dim's
CLEARANCE FROM OPENINGS / SERVICE TOP CUTOUT DIMENSIONS / CLEARANCE DIMENSIONS 1. Clearance From Openings [Standard] 2. Service Top Cutout Dimensions Note: See Manual Cover for Service Top Cutout Dimensions. 3. Clearance Dimensions The Refrigerated section must maintain airflow clearance. Dimensions are as follow. 9 1/2”...
Page 7: Venting Instructions For Air Intake / Exhaust
VENTING INSTRUCTIONS FOR AIR INTAKE / EXHAUST - DO3616R & DO4816R ILLUSTRATION BELOW REFLECTS REAR VIEW OF CABINET AFTER POSITIONED ON CUSTOMER-SUPPLIED COUNTER/BASE WARNING!: The MINIMUM intake and exhaust areas must be allowed (as illustrated below) or case temperatures may fluctuate beyond safe parameters! NOTES: 1.
Page 8: Installation: Case Removal / Case Setup / Sealing Upper Display Case To Base
INSTALLATION: CASE REMOVAL / CASE SETUP / SEALING UPPER DISPLAY CASE TO BASE 1. Remove Case From Skid 2. Display Case Setup Caution: Case must always remain supported or  SCC® service drop-in refrigerated merchandiser center of gravity may allow case to fall. Slide to case consists of two sections: The upper display rear of skid and tip backward off skid while case and drop-in refrigerated section.
Page 9: Case Start-Up / Temperature Settings / Thermometers
 The temperature is controlled by a Temperature Control Module. It is located at the lower-right area (from the case rear) of the Drop-In DO3616R Refrigerated Section. See top-right illustration — Case Front — for general location.  If a temperature setting change is required,refer to instructions in the temperature controller section of this operating manual.
Page 10: Maintenance Fundamentals
Insert pins into socket and rotate 1/4 turn to secure pin contacts in socket.  See illustration below. Ballasts Are In Electrical J-Box — Case Rear — Light Switch Thermometer Thermometer Light Fixture Light Socket Lamp Pins — Case Front — DO3616R...
Page 11: Maintenance Fundamentals
MAINTENANCE FUNDAMENTALS, CONTINUED Warning: Disconnect power before providing maintenance and service to unit. Assembly or disassembly and servicing is to be performed by licensed electrical contractor. 3. Evaporator Coil Fans Access and Removal  Fans may be accessed by removing Deck (covering Fan Shroud, Fan Housing and Coil). ...
Page 12: Refrigeration: Access / Assembly / Disassembly / Service / Temp. Control
REFRIGERATION: ACCESS / ASSEMBLY / DISASSEMBLY / SERVICE / TEMPERATURE CONTROL Refrigeration Access, Connections & Servicing Temperature Control 1. Access To Condenser Coil For Cleaning Main Power Module Switch  No tools required! Thumb  Access to refrigeration unit (for cleaning condenser Screws coil) is possible without tools.
Page 13: Refrigeration, Continued: Refrigeration Slide-Out Exploded Pictorial
REFRIGERATION SLIDE-OUT EXPLODED PICTORIAL The following images show the various parts pertaining to the Refrigeration Unit (that is slid directly out from lower section) to be serviced. Condensing Coil Electrical (and internal fan) Junction Box Refrigeration Service Valve Capacitor Sight Glass Condensate Receiver Copper...
Page 14: Serial Label Location & Information Listed / Tech Info & Service
SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE Serial Label Location & Information Listed / Technical Information & Service Serial labels are located near the electrical access on your case.  Serial labels contain electrical, temperature & refrigeration information, as well as regulatory ...
Page 15: Troubleshooting
TROUBLESHOOTING Issue Solution Product is Drying Out Check the relative humidity in the store. Water on the Floor Check that all of the hoses are connected. Check that the drain trap is free of debris. Excessive Fan Noise Check that the case is aligned properly. Check that nothing is obstructing the blade rotation.
Page 16: Troubleshooting
TROUBLESHOOTING, CONTINUED Issue Solution Alarm Going Off Check instructions in the temperature controller section of this manual for your particular temperature controller. Not Holding Temperature If a large amount of warm product was added to the case, it will take time for the temperature to adjust.
Page 17: Cleaning Schedule
CLEANING SCHEDULE Cleaning Daily Weekly Monthly Task Clean outside surface of front curved glass with a Clean Case Exterior household or commercial glass cleaner. Clean wood, laminate and painted surfaces with a mild soap and water solution and a soft cloth. Remove rear panel.
Page 18: Carel® Temperature Controller Information
Read And Save These Instructions - Page 1 of 3 Integrated Electronic Microprocessor Controller Programming The Instrument ▲ To Modify Defrost, Differential and Other Parameters mute 1. Press & hold “Prg” & “SET” keys together for at least five (5) seconds; display mute will flash “0,”...
Page 19 Read And Save These Instructions - Page 2 of 3 Integrated Electronic Microprocessor Controller User Interface - Display Summary Table of Alarm and Signals: Display, Buzzer and Relay This data derived from Carel® Controller Material: ir33 +030220441 - rel. 2.0 - 01.05.2006. Structural Concepts Document - Revision B Date: 4/25/2019 reset alarms w/manual reset / reset HACCP alarms / reset temp.
Page 20 Read And Save These Instructions - Page 3 of 3 Integrated Electronic Microprocessor Controller Summary Table of Operating Parameters CODE PARAMETER UOM* TYPE MINIMUM MAXIMUM DEFAULT Select Celsius (°C) or Fahrenheit (°F) flag Calibration of probe 1 °C/°F For Case Calibration of probe 2 °C/°F Specific...
Page 21: Technical Service Contact Information & Warranty Information
STRUCTURAL CONCEPTS TECHNICAL SERVICE CONTACT INFORMATION & LIMITED WARRANTY YOU MUST HAVE THE FOLLOWING INFO AVAILABLE TECH SERVICE/WARRANTY CONTACT INFO: BEFORE CONTACTING STRUCTURAL CONCEPTS: 1 (800) 433-9490 / EXTENSION 1 SERIAL NO. / MODEL NO. / STORE NO. / STORE DAYS/HOURS AVAILABLE: MONDAY - FRIDAY (CLOSED HOLIDAYS) ADDRESS / DETAILS (PHOTOS, LEAK LOCATIONS,...

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Do4816r Do2412r.4909

Impulse DO3616R Installation & Operating Manual

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