General Lock L100 Series Installation Instructions

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INSTALLATION INSTRUCTIONS FOR COMMERCIAL KEY-IN-LEVER
INSIDE LEVER
LEVER CATCH TOOL
INSIDE ROSE
1. MARK DOOR
a. Start 38" from floor and mark
c
center of door edge.
b. Select backset 2-3/8" or 2-3/4"
a
and mark hole center on door
face.
NOTE：BACKSET ON DOOR
b
FACE MUST BE SAME AS
BACKSET OF YOUR LOCK.
c. Mark two holes for screw post.
4. INSTALL STRIKE
a b
CENTER
1" (25.4mm) hole
LINE
1/2" (12.7mm) deep
5. REMOVE INSIDE TRIM
Use lever catch tool to depress lever catch visible under hole of inside lever shank and slide off inside lever, rose
liner and mounting plate.
INSIDE LEVER
ADJUST DOOR THICKNESS
1-3/8" (35mm)
1-9/16"～1-3/4" (40～45mm)
2" (51mm)
TURN
BUTTON
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MOUNTING SCREW
INSIDE ROSE
TURN BUTTON
2. DRILL HOLES
5/16" (8mm) hole for
screw post
2-1/8" (54mm)
hole for lockset
c
DOOR
STOP
INSIDE ROSE
INSIDE ROSE LINER
LEVER
CATCH TOOL
PUSH
FOR USE ON DOORS 1-3/8"～2" (35mm～51mm) THICK
TOOLS REQUIRED FOR NEW INSTALLATION：
1 phillips head screwdriver
1 1" (25.4mm) drill bit
1 chisel
TOOLS REQUIRED FOR REPLACEMENT：
1 phillips head screwdriver
INSIDE MOUNTING PLATE
LOCK BODY ASSEMBLY
LATCH
SCREW POST
Drill holes as marked.
NOTE :
DRILL 2-1/8" (54mm) HOLE
FROM BOTH SIDES TO AVOID
SPLITTING WOOD.
1" or 31/32"
(24.6mm or 25.4mm)
hole for latch
a. Close door to match horizontal line
of strike.
b. Measure one half of door thickness
from door stop to mark vertical
center line of strike. Drill 1"
(25.4mm) hole, 1/2" (12.7mm)
deep at intersection of horizontal
and vertical center lines.
c. Cut out jamb 3/32" (2.4mm) deep
or until strike is flush with jamb.
d. Tighten screws securely .
INSIDE MOUNTING PLATE
TURN BUTTON
OUTSIDE LEVER ASSEMBLY
1 2-1/8" (54mm) hole saw
1 5/16" (8mm) drill bit
OUTSIDE MOUNTING PLATE
OUTSIDE ROSE
OUTSIDE LEVER
3. INSTALL LATCH
a
c
a. Insert latch in hole and hold it parallel to door face.
Mark outline and remove latch.
b. Chisel 11/64" (4～4.3mm) deep or until faceplate is flush
with the edge of door.
c. Insert latch and tighten screws.
NOTE : LATCHBOLT BEVEL MUST FACE DOOR
CLOSING DIRECTION.
6. ADJUST DOOR THICKNESS
a. Remove outside mounting plate toward cylindrical casing.
b. Put the catch tool into the allocated position of outside
mounting plate per the illustration below.
c. Rotate outside mounting plate to required door thickness
by using the catch tool.
CATCH TOOL
LOCATION
OUTSIDE
MOUNTING PLATE
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b
CATCH TOOL
2"
1-3/4"
1-9/16"
1-3/8"
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