Related Manuals for MIXER PLUS Series
Summary of Contents for MIXER PLUS Series
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Page 1: Mixing Pump Mixer Plus
MIXING PUMP MIXER PLUS MANUAL INSTRUCTIONS ORIGINAL INSTRUCTIONS Revision n…… of …… MIXER TECHNOLOGY srl Via dei Carabinieri, 45, 36040 Torri di Quartesolo (VI) Italy www.mixersrl.com... -
Page 2: Table Of Contents
GENERAL INDEX MIXING PUMP MIXER PLUS ......................1 MANUAL INSTRUCTIONS ....................... 1 GENERAL INDEX ........................... 2 CE MARKING ..........................3 FINAL TESTING AND COMMISSIONING .................... 3 RESERVED RIGHTS ........................3 DECLARATION OF CONFORMITY ..................... 4 TECHNICAL DATA ......................... 4 DIMENSIONS OF THE MACHINE ...................... 5 PARTS LIST .......................... -
Page 3: Ce Marking
RESERVED RIGHTS The contents on this manual can’t be reproduced and disclosed (totally or partially) without written authorization of the Manufacturer. Manual instruction Mixer Plus Mixer Technology srl pag.3... -
Page 4: Declaration Of Conformity
EN 60204-1:2016 Safety standard of the electrical equipment of machines EN 12100-1 and 2 Machinery Safety – Essential concepts, main design principles The technical dossier is keeped by Manufacturer. ……………………. date …………………... Signed TECHNICAL DATA Manual instruction Mixer Plus Mixer Technology srl pag.4... -
Page 5: Dimensions Of The Machine
MIXING PUMP MIXER PLUS The models available of the machine: MODELS POWER SUPPLY POWER WATER SUPPLY PLUS MONO 2,2 KW 2 x 230 Volt 3,7 kw Water PLUS MONO 3 KW 2 x 230 Volt 3,7 kw Water PLUS MONO... - Page 6 Manual instruction Mixer Plus Mixer Technology srl pag.6...
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Page 7: Parts List
Material output connection Material output pressure gauge Gearmotor power supply outlet (only mod. Plus Mono) Trunket Mixing chamber Gearmotor assembly locking device Main power supply plug Rear connection points for the fairing Manual instruction Mixer Plus Mixer Technology srl pag.7... -
Page 8: Packaging
No. 2 Water tube fittings; No. 2 Water tube clamps; No. 2 Fittings (reduction units) for water inlet (1" - 3/4"); No. 1 Fast connection for cleaning the material transport tube; No. 1 Cleaning device rod. Manual instruction Mixer Plus Mixer Technology srl pag.8... -
Page 9: Unpacking
Lubricant liquids and any other fluids shall absolutely not be dispersed in the environment. These products, deemed polluting and hazardous, shall be compulsory disposed entrusting companies authorized and specialized for the different types of product. Manual instruction Mixer Plus Mixer Technology srl pag.9... -
Page 10: Machine Transport
MACHINE TRANSPORT In the drawing are visible the coupling points for the transport and handling of the machine. Manual instruction Mixer Plus Mixer Technology srl pag.10... -
Page 11: Safety Instructions
Don’t introduce objects thought the hopper protection grating. Don’t use the machine with the open grating. It is absolutely forbidden to tamper the calibration of pressure reduction valve. Don’t step or pull tubes and the electrical connections. Manual instruction Mixer Plus Mixer Technology srl pag.11... -
Page 12: Residual Risks
Don’t use different products from the Antigrip, supplied, for danger of malfunctions of the machine. Don’t throw foreign body in hopper (gravel, stones, etc….) for danger of machine breakdown and dangerous projection. Manual instruction Mixer Plus Mixer Technology srl pag.12... -
Page 13: Assembling Of Rotor And Mixer
ASSEMBLING OF ROTOR AND MIXER Carry out the operations by following the letters in succession. Antigrip Manual instruction Mixer Plus Mixer Technology srl pag.13... - Page 14 Manual instruction Mixer Plus Mixer Technology srl pag.14...
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Page 15: Water Connection
WATER CONNECTION CONNECTION OF THE MATERIAL CONVEYING TUBE Attention: Performing the disconnection only in the absence of pressure indicated in gauge. Manual instruction Mixer Plus Mixer Technology srl pag.15... -
Page 16: Connection Of The Air Tube To The Compressor
CONNECTION OF THE AIR TUBE TO THE COMPRESSOR CONNECTION OF THE MATERIAL CONVEYING AND AIR TUBES TO THE SPRAYING NOZZLE Manual instruction Mixer Plus Mixer Technology srl pag.16... -
Page 17: Electrical Connections
All the electrical connections (plugs - sockets) must be CEE industrial type with protection degree IP67. The use of extension cords is admitted only if made in safety standards (cross- section of conductors, insulation, earthing, etc..) Manual instruction Mixer Plus Mixer Technology srl pag.17... -
Page 18: Control Panel
UP: Reverses rotation direction of the Mixer reverse run mixer; O: neutral position. Left: 50 Hz electric frequency operation; Frequency selection Centre: 40 Hz electric frequency operation; Right: 45 Hz electric frequency operation. PLUS-TOP MODEL Manual instruction Mixer Plus Mixer Technology srl pag.18... - Page 19 UP: automatic run; Water pump O: stopped; DOWN: manual run. UP: By hold the action reverses rotation direction Mixer reverse run of the mixer; and compressor O: neutral position; GIU’: stop the compressor. Manual instruction Mixer Plus Mixer Technology srl pag.19...
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Page 20: Plus Standard Control Panel
PLUS STANDARD CONTROL PANEL Manual instruction Mixer Plus Mixer Technology srl pag.20... - Page 21 Inverted phases Off = correct phases; Orange Led On = incorrect phases, change the position of the master switch Reverse run Reverses mixer direction motion 1 = automatic Water pump 0 = stopped 2 = manual I = running Cell wheel...
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Page 22: Checks Before Switching On
Make sure that the hopper drain door is closed. Use the compulsory personal protective devices provided by own employer. Verify the filter presence, if the water isn’t being drawn from water supply. Manual instruction Mixer Plus Mixer Technology srl pag.22... -
Page 23: Machine Preparation
Connect the material conveying tube to the machine material output connection; 6) Plaster pressure regulation: The pressure of the material at machine output determines the duration of the stator (plenum chamber) and of the rotor (screw). Manual instruction Mixer Plus Mixer Technology srl pag.23... - Page 24 Example: for processing gaseous type with the 15 meters tube the maximum recommend pressure is 15 x 0,8 = 12 bar. IT’S ABSOLUTELY FORBIDDEN TO USE THE MACHINE WITH MATERIAL OUTPUT PRESSURE VALUES GREATER THAN 20 BAR Manual instruction Mixer Plus Mixer Technology srl pag.24...
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Page 25: Spraying Of The Material
5) During work breaks less than 15 minutes, close the valve on the spraying nozzle. For longer breaks must be execute the shutdown process; 6) In case of clogged of material conveying tube, enabling the mixer reverse run selector for the time needed;... -
Page 26: Cleaning Of Chamber Mixing
The machine can be externally cleaned with a sponge or damp cloth; Open the gearmotor mixing assembly (see figure below); Extract the mixer and clean it with the metallic brush (standard supplied); Insert the rod in the cleaning device; Manually insert the rod and cleaning device in the mixing chamber by rotating manually the rod till it is connected into the radial cavity of the rotor;... -
Page 27: Cleaning Of The Hopper
Close the hopper drain door; Open the mixing chamber and remove the sheet of paper or polypropylene; Insert the mixer in the mixing chamber and connect it into the radial cavity of the rotor; Rotate the gearmotor assembly flange counter-clockwise, until correspond with the mixer;... -
Page 28: Cleaning Of The Spraying Nozzle Air Tube
Open the tap of the system water drain; Discharge the water opening the solenoid valve through the selector “Run - Stop - Water drain during winter period” till no more water comes out. Manual instruction Mixer Plus Mixer Technology srl pag.28... -
Page 29: Research Of Malfunctions
/ stator assembly; Water level in the 1) mixer blocked; 1a) verify that the mixer has mixing chamber been started; 2) mixer not is increasing. enabled; 3) excessive water 1b) verify the gearmotor power flow rate;... - Page 30 1d) insert the power supply plug; 2) insert the mixer; 3) reduce the water flow arte indicated on the flow meter acting on the adjustment valve; 4) replace the assembly stator rotor.
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Page 31: Routine Maintenance
“BERGOFLUID 1000” or equivalent. Water filter. Cleaning Compressor filter. Cleaning Six-monthly Compressor filters. Replacement Gaskets of chamber mixing Replacement (Camix). Grease gun on flange Replacement gearmotor cell wheels. Biennial Material conveying tube Replacement Manual instruction Mixer Plus Mixer Technology srl pag.31... -
Page 32: Replacement Of The Rotor Stator
5. Spray the “Anti-grip” liquid (standard supplied bottle) on the new rotor; 6. Start the new rotor for at least 50 mm; 7. Mount the rotor/stator assembly, by screwing the nuts of the tie rods. Manual instruction Mixer Plus Mixer Technology srl pag.32... -
Page 33: Warranty
8) It is explicitly agreed upon, that the manufacturer shall not be held responsible for any liability following any possible damages that the purchasers may suffer resulting from loss of or diminished production due to possible construction defects subject to this warranty. Manual instruction Mixer Plus Mixer Technology srl pag.33... - Page 34 Thank you for choosing our product MIXER TECHNOLOGY srl Via dei Carabinieri, 45, 36040 Torri di Quartesolo (VI) Italy www.mixersrl.com Manual instruction Mixer Plus Mixer Technology srl pag.34...
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