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Double insulated products, which are always marked with this
symbol
,are fitted with live (brown) and neutral (blue) wires
only.
DO NOT connect either wire to the earth terminal.
1.3
BATTERY SAFETY INSTRUCTIONS.
WARNING! Battery contains lithium-ion which is dangerous.
Handle with care to avoid damage, fire, corrosion or personal
injury.
Charge battery prior to its first use. the battery will have
been shipped in a low charge state.
WARNING! To reduce the risk of burns or fire:
DO NOT Attempt to open, disassemble, modify or service the
battery pack.
DO NOT Crush, puncture, short external contacts or dispose of
in fire or water.
DO NOT Expose to temperatures above 40°C (104°).
Replace only with the battery pack designated for this product.
Recycle or dispose of used battery as stipulated by local
regulation.
Use only the charging base provided to charge the grinder
battery.
DO NOT attempt recharging the battery by means of an engine
generator or a DC power source.
WARNING! Dispose of spent batteries correctly as they contain
Lithium-ion. DANGER! DO NOT attempt to disassemble the
battery. For safety and environmental reasons DO NOT discard
in domestic waste or by burning. ONLY discard or recycle
according to local authority regulations.
WARNING! DO NOT allow a leaking battery to contact your
person. If you come into contact with battery liquid take the
following immediate action:
a) Skin contact: Wash immediately with soap and water,
then wash flesh in either lemon juice or vinegar.
b) Eye contact: Wash with a strong solution of boric acid,
and seek immediate medical attention.
2. INTRODUCTION & SPECIFICATIONS
Slim, compact and lightweight design. Features spindle lock for
simple and quick disc changes. Easily adjustable disc guard. Soft
grip handle for added comfort and control. Powered by lithium-ion
battery (sold separately, order Model No: CP40BP), which maintains
a high energy density level with a flat discharge curve - performing
better and longer than a conventional Ni-CD/Ni-MH battery. No
memory effect allows the battery to recover from a deep discharge
with no tendency to reduce overall capacity. Requires 1 hour mains
charger (sold separately, order Model No: CP40MC). Suitable for
grinding and cutting applications in the workshop or on site.
No Load Speed: .................................................................. 0-7000rpm
Disc Size: ................................................................................. 100mm
Weight: .........................................................................................0.9kg
Battery Model No (not included):.............................................CP40BP
Mains Charger Model No (not included): ...............................CP40MC
Noise Power: ...........................................................................86.6dBA
Noise Pressure: .......................................................................75.6dBA
Vibration: .................................................................................
3. CHARGING
CHARGING THE BATTERY (NOT INCLUDED, ORDER
MODEL NO: CP40BP)
Note: When new, the battery will have been shipped in a low charge
state. Fully charge the battery before using your tool
3.1
to remove the battery from the grinder, depress the two side
clips on the battery. DO NOT touch the metal battery terminals.
3.2
take the base charger (Not included, order model No:
CP40MB) and plug it into the mains.
3.3
the battery is designed to fit into the charger one way
only. this is to ensure that the positive (+) and negative (-)
polarities correspond. Insert the battery and press lightly to
seat the battery firmly into the charging base, as in fig.1.
WARNING! DO NOT try to force battery into the base the
wrong way around.
3.4
When the battery is inserted into the charger the green LED
(fig.1) will begin to flash, this indicates the battery is charging.
3.5
When the green LED (fig.1) stops flashing and is solid the
battery is fully charged.
3.6
If the red LED (fig.1) illuminates the battery is too hot to charge
and will need to cool down before the charging cycle begins.
3.7
If the red LED (fig.1) flashes this means either the battery is
not seated in the charger correctly or the battery is defective
and should be replaced.
3.8
Remove the battery from the charger. Switch off and remove
the plug from the mains. Push the battery back into the grinder.
4. OPERATION
GRINDER INSTRUCTIONS. (Ensure you have read,
understood and comply with all the safety instructions)
WARNING! Always wear approved safety glasses when
grinding.
4.1
Disc Installation
4.1.1 the guard may be orientated at any angle to suit the grinding
task required and should be positioned to allow maximum
working performance whilst providing maximum personal
protection for the operator.
4.1.2 Loosen the clamp on the guard by releasing the lever (fig.2).
Slide over the grinder housing.
Note: Inside of the guard clamp collar is a small pip which must
be aligned with a notch in the housing.
4.1.3 Rotate the guard around the head of the grinder into the
desired position for the task.
4.1.4 Close the clamp lever securing the clamp in place, if the
guard is too loose tighten the guard tightening nut (fig.2) and
retry the clamp.
4.2
Attaching a Grinding/Cutting Disc
4.2.1 Lay the grinder on it's back and place the clamping flange
onto the centre spindle with the raised ring facing upwards.
Align the grooves in the flange to the cutouts in the spindle and
push into place.
4.2.2 Place the grinding (or cutting) disc over the spindle and onto
the clamping flange.
4.2.3 When using a grinding disc with a depressed centre portion
Screw the disc retaining nut onto the spindle with the raised
ring facing downwards.
5.1
m/s²
4.2.4 When using flat cutting discs and cutting discs with a
depressed centre portion, screw the disc retaining nut onto the
spindle with the raised ring facing upwards as in fig.3.
4.2.5 Stop the spindle from turning by pushing in and holding the
spindle lock button (fig.2).
4.2.6 Lock the grinding disc into place by tightening the disc retaining
nut with the supplied wrench.
4.3
General Grinding/Cutting
4.3.1 to start the grinder push the 'On/Off' button forward. Push
the 'On' button down to lock into the 'On' position.
4.3.2 to stop the grinder release the 'On/Off' button or press the
back of the button to release from the locked on position.
DO NOT switch the grinder on whilst the disc is in contact with
the work piece. Bring the disc to the work piece when running.
4.3.3 Allow the disc to reach full speed before starting to grind/cut.
4.3.4 Grind flat surfaces at an angle of between 30° for rough areas
and 15° for finishing.
4.5
When finished remove the battery and clean the grinder with a
dampened cloth.
fig.1
Original Language Version
CP4004
Issue: 2 - 01/03/10
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