Hohner EXACT-PLUS Operating Instructions Manual
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Hohner EXACT-PLUS Operating Instructions Manual

Semiautomatic booklet wire stitching machine
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Operating Instructions
Spare parts list
EXACT-PLUS
Semiautomatic
booklet wire
stitching machine
Gänsäcker 19, D-78532 Tuttlingen, Telefon +49 (0) 74 62 / 94 68-0, Telefax +49 (0) 74 62 / 94 68-20
Hohner Maschinenbau GmbH
Page
1
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Summary of Contents for Hohner EXACT-PLUS

  • Page 1 Operating Instructions Page Spare parts list EXACT-PLUS Semiautomatic booklet wire stitching machine Hohner Maschinenbau GmbH Gänsäcker 19, D-78532 Tuttlingen, Telefon +49 (0) 74 62 / 94 68-0, Telefax +49 (0) 74 62 / 94 68-20...
  • Page 2 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...
  • Page 3 +49 (0) 74 62 / 94 68-0 Fax: +49 (0) 74 62 / 94 68-20 Operating Manual Document: Translation of the german original Operating Instructions Document number: EXACT-PLUS, Volume 1/2 Version: 10/2010 Spare Parts Lists Document number: EXACT-PLUS, Volume 2/2 Hohner Maschinenbau GmbH EXACT-PLUS...

  • Page 4: Table Of Contents

    Cleaning the machine and the removal of waste products ..........7 1.14 Noise levels produced by the machine ................7 2 Description of the stitching machine EXACT-PLUS ........8 Safety-related components.................... 9 2.1.1 Position of the cut-out switch / emergency switch ............. 9 2.1.2...

  • Page 5: Basic Safety Precautions

    Basic safety precautions 1 Basic safety precautions Purpose of this document This document is to inform the operator of the Wire Stitching Machine EXACT-PLUS about the following matters: • the safety symbols and signs • the installation and commissioning •...

  • Page 6: Duty And Liability

    Basic safety precautions Duty and liability The Wire Stitching Machine EXACT-PLUS has been built according to state-of-the-art technology under the observance of all the recognised safety regulations. It is, nevertheless, still possible when using this machine to cause danger to life and limb of the user or a third party or to cause damage to the machine or other property.

  • Page 7: Parts Of The Machine That Are Particularly Dangerous

    1.14 Noise levels produced by the machine The noise emitted by the machine when it is running does not exceed a value of 81 dB(A) as meas- ured in accordance with DIN 45635, Part 27. Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...

  • Page 8: Description Of The Stitching Machine Exact-Plus

    Description of the stitching machine EXACT-PLUS 2 Description of the stitching machine EXACT-PLUS Fig. 2.1 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 9: Safety-Related Components

    2.1.1 Position of the cut-out switch / emergency switch The operator of the machine EXACT-PLUS is extensively protected by covers and shells from any danger. The main danger sources are additionally guarded against by special danger signs and appliances (cut-out switches).
  • Page 10 Description of the stitching machine EXACT-PLUS Fig. 2.2 Fig. 2.3 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 11: Electrical Connections

    Description of the stitching machine EXACT-PLUS Electrical connections Voltage Danger of electrical shock! Only qualified skilled workers may carry out work in the vicinity of the mains power supply. - Employ a specialist to connect the machine to the mains supply. The local connection regulations must be adhered to.
  • Page 12 Description of the stitching machine EXACT-PLUS Fig. 2.4 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 13: Dimensions

    Total wattage of the motor, approx 1 kW Noise emission under 81 dB(A) STITCHING AGGREGATE Max. 4 hohner - narrow stitching heads can be mounted for standard stitching, for loop-stitching or mixed Stroke-Narrow Stitching Head: 50 mm Stroke-clincher back pressure:...
  • Page 14 Description of the stitching machine EXACT-PLUS EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 15: Accessories

    Description of the stitching machine EXACT-PLUS Accessories 2.9.1 Equipment Art.-no. 99 46 592 2 centering devices Art.-no. 99 64 083 2 centering devices 2.9.2 Tools Art.-no. 46 00 002 1 screwdriver, SB 2,3 Art.-no. 46 00 003 1 screwdriver, SB 4,5 Art.-no.

  • Page 16: Installation And Commissioning Of The Machine

    Installation and commissioning of the machine 3 Installation and commissioning of the machine Fig. 3.1 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 17: Installation

    Installation and commissioning of the machine Installation - Fig. 3.1 - The machine must stand on even floor, the table should be positioned horizontally. Mounting - stitching head See stitching head operating instructions. Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...
  • Page 18 Installation and commissioning of the machine Fig. 3.2 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 19: Mounting - Clincher Box

    - Tighten both hexagon socket screws -13- slightly by using the delivered hexagon socket screw key SW 4 (with T-handle) and move the clincher box laterally under the corresponding stitching head. After this, the fine adjustment has to be done (see 3.4). Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...
  • Page 20 Installation and commissioning of the machine Fig. 3.3 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 21: Fine Adjustment - Clincher Box

    - Then re-secure the hexagon socket set screw -18-. The groove-middle of the driver -15- and the middle of the clincher box -14- must coincide absolutely Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...
  • Page 22 Installation and commissioning of the machine Fig. 3.4 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 23: Mounting And Adjustment - Guiding Brushes / Guiding Angle

    Installation and adjustment has to be effected when stitching head covering is open. The machine can not be operated at the same time (see 2.1.2). Mounting - centering device and guiding cam See stitching head operating instructions. Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...
  • Page 24 Installation and commissioning of the machine Fig. 3.5 Fig. 3.6 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 25: Adjustment - Stitching Thickness At The Stitching Aggregate

    -39- (visible through plastic cover on the top). Adjustment control Pressure of rolls too low = brochure is not ejected Pressure of rolls too high = knocking noise in the delivery Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...
  • Page 26 Installation and commissioning of the machine Fig. 3.7 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 27: Adjustment - Paper Stop In The Delivery

    - Adjustment has to be effected in this way that the brochure, between carrier -43- and the paper stop has some free motion (danger of jolt). - Re-tighten star handle screw -40-. When changing brochures from small to big the paper stop has first to be adjusted - danger of jolt - Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...
  • Page 28 Installation and commissioning of the machine Fig. 3.8 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 29: Adjustment - Guiding Rollers On The Delivery Table

    - Loosen star handle screws -48- at the side, move both supports -49- at the same time on the guide bars -50- so far, that the brochure is falling exactly between conveying belt and guiding roll- ers. - Re-tighten star handle screws -48- at the side. Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...
  • Page 30 Installation and commissioning of the machine Fig. 3.9 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 31: Adjust By Hand - Stitching Head Actuation

    Now you can use it as a crank. Press ventilator lever -52- for brake. Turn with the screw key in direction of arrow. Before resumption of work the hexagon socket screw key -53- has to be removed. Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...
  • Page 32 Installation and commissioning of the machine Fig. 3.10 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 33: Adjustment - "Staggered Stitch

    - If you turn it a fourth (90°) to the left or to the right, the machine is adjusted from "staggered stitch- ing" to standard stitching and vice versa. - Make sure that the red adjusting knob -55- locks after adjustment or releasing. - Shut the protecting cap -54-. Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...
  • Page 34 Installation and commissioning of the machine Fig. 3.11 EXACT-PLUS Hohner Maschinenbau GmbH 10/2010...

  • Page 35: Carbon Brushes And Switch-Off Brushes

    In the case of good commutation, brush service lives of approx. 3000-5000 operating hours can be achieved for contin- uous duty S 1. Hohner Maschinenbau GmbH EXACT-PLUS 10/2010...

  • Page 36: Flow Diagrams

    Flow diagrams 4 Flow diagrams EXACT-PLUS no. 43 40 935 P. 1-4 400 / 415 V 3 x AC Y 50/60 Hz EXACT-PLUS np. 43 40 936 P. 1-4 220 / 230 V 3 x AC 50/60 Hz EXACT-PLUS Hohner Maschinenbau GmbH...
  • Page 37 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 26.11.08 SC1 Maschine / Machine / Machine EXACT-PLUS 43 40 935 400/415V 3xAC Y 50/60Hz Bennenung / Title / Dénomination Schaltplan - flow diagram -schéma des circuites Änderung Name C Hohner Maschinenbau GmbH...
  • Page 38 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 19.05.08 SC1 Maschine / Machine / Machine EXACT-PLUS 43 40 935 400/415V 3xAC Y 50/60Hz Bennenung / Title / Dénomination Schaltplan - flow diagram -schéma des circuites Änderung Name C Hohner Maschinenbau GmbH...
  • Page 39 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 19.05.08 SC1 Maschine / Machine / Machine EXACT-PLUS 43 40 935 400/415V 3xAC Y 50/60Hz Bennenung / Title / Dénomination Klemmleiste - connector block -réglette de bornes Änderung Name C Hohner Maschinenbau GmbH...
  • Page 40 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 26.11.08 SC1 Maschine / Machine / Machine EXACT-PLUS 43 40 935 400/415V 3xAC Y 50/60Hz Bennenung / Title / Dénomination Ersatzteile - spare parts - pièces de recange Änderung Name C Hohner Maschinenbau GmbH...
  • Page 41 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 26.11.08 SC1 Maschine / Machine / Machine EXACT-PLUS 43 40 936 220/230V 3xAC 50/60HZ Bennenung / Title / Dénomination Schaltplan - flow diagram -schéma des circuites Änderung Name C Hohner Maschinenbau GmbH...
  • Page 42 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 19.05.08 SC1 Maschine / Machine / Machine EXACT-PLUS 43 40 936 220/230V 3xAC 50/60HZ Bennenung / Title / Dénomination Schaltplan - flow diagram -schéma des circuites Änderung Name C Hohner Maschinenbau GmbH...
  • Page 43 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 19.05.08 SC1 Maschine / Machine / Machine EXACT-PLUS 43 40 936 220/230V 3xAC 50/60HZ Bennenung / Title / Dénomination Klemmleiste - connector block -réglette de bornes Änderung Name C Hohner Maschinenbau GmbH...
  • Page 44 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 26.11.08 SC1 Maschine / Machine / Machine EXACT-PLUS 43 40 936 220/230V 3xAC 50/60HZ Bennenung / Title / Dénomination Ersatzteile - spare parts - pièces de recange Änderung Name C Hohner Maschinenbau GmbH...

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