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Via della Solidarietà, 2/1
40056 Valsamoggia Loc. Crespellano
BOLOGNA ITALY
Edition 11/03/2014
INSTRUCTION MANUAL FOR USE, INSTALLATION
Compiled by: Nicola Marabini
N° Attachments:
THIS COPY IS NOT SIGNED SINCE IT IS FILED AND DELIVERED BY MEANS OF THE AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM (IT CAN BE SIGNED ON REQUEST). THIS DOCUMENT AND THE DATA CONTAINED HERE IN, IS
PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED, USED OR DISCLOSED – IN WHOLE OR IN PART – FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF OCEM.
Document UT-MT-0428
Supersedes edition 04/30/2012
INSET RUNWAY EDGE LIGHT
SLRE
AND MAINTENANCE
Approved by: Emidio Rauli
Copy n°:
Via Farini, 6 – 40124 Bologna - Italy
Page 1 of 35
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Table of Contents
Summary of Contents for OCEM SLRE Series
- Page 1 THIS COPY IS NOT SIGNED SINCE IT IS FILED AND DELIVERED BY MEANS OF THE AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM (IT CAN BE SIGNED ON REQUEST). THIS DOCUMENT AND THE DATA CONTAINED HERE IN, IS PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED, USED OR DISCLOSED – IN WHOLE OR IN PART – FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF OCEM.
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Page 2: Limited Product Warranty
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. OCEM - ENERGY TECHNOLOGY warrants to each original Buyer of Products manufactured by the Company that such Products are at the time of delivery to the Buyer, free of material and workmanship defects, provided that no warranty is made with respect to: (a) any Product, which has been repaired or altered in such a way, in Company’s judgement, as to affect... - Page 3 Document UT-MT-0428 Page 3 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE OPERATION ON THE EQUIPMENT - SKILLS Operation on the equipment and access to its internal parts shall be done by experienced personnel, adequately trained and aware of the risks related to electricity and high voltages.
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Page 4: Editions
Document UT-MT-0428 Page 4 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE EDITIONS Date 13/10/2008 First issue 02/09/2010 New edition 04/30/2012 General revision 11/03/2014 New address of the Company General revision REVISIONS Index... -
Page 5: Table Of Contents
Document UT-MT-0428 Page 5 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INDEX LIMITED PRODUCT WARRANTY ......................2 SAFETY INFORMATION ........................2 EDITIONS ............................4 REVISIONS ............................4 LIST OF EFFECTIVE PAGES ........................4 INDEX .............................. -
Page 6: Index Of Figures
Document UT-MT-0428 Page 6 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.5.1 Removing the filter ..................... 30 4.5.2 Istalling the new filter ..................30 RELAMPING ........................30 GASKETS........................31 4.7.1 Gasket examination .................... -
Page 7: List Of Attachments
Document UT-MT-0428 Page 7 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 25 – Cable Lead With Plug ....................32 Figure 26 - Vibration-Damping Block ....................32 Figure 27 - Lower Cover with Pressure Valve ................. 32 LIST OF ATTACHMENTS UC-PU-0320 - LIST OF THE RECOMMENDED SPARE PARTS... -
Page 8: General
Document UT-MT-0428 Page 8 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE GENERAL SLRE Semi-flush runway edge light is high intensity, uni-bidirectional, inset, 12” steady-burning type. These fixtures are intended for use as runway edge or threshold\end, in order to provide a visual aid to the moving aircraft. -
Page 9: Optical Assembly
Document UT-MT-0428 Page 9 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE The shallow base installation becomes very easy because no precise toe-in is required during civil. The dome is provided with six through holes for fastening the light unit to the base and two suitable slots, in opposite position, to make easy the fixture removal by using two suitable lifting tools (available on request, P/N 332.4140 or 332.4230). -
Page 10: Figure 1 - Sectional View
Document UT-MT-0428 Page 10 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Watertightness between fixture and shallow base is ensured by means of an O-Ring (separately supplied) to be placed on the relevant groove around the lower cover. The fixture is supplied with one or two cable leads with L-823 plug;... -
Page 11: Figure 2 - Part List
Document UT-MT-0428 Page 11 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Description Dome ........................1 Lower cover......................1 Prism ........................2 Prism gasket ......................2 Teflon prism gasket ....................2 Mounting plate .................... -
Page 12: Figure 3 - Complete P/N Identification
Document UT-MT-0428 Page 12 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE SLRE – S – CPY – 1P – 200 – O – F Basic P/N: Compliance: I = ICAO 60 m Runway Edge S = ICAO 45 m Runway Edge E = FAA L-850C Runway Edge A = FAA L-850D Threshold/End... -
Page 13: Figure 4 - Dome "C" + "A" - Outside View
Document UT-MT-0428 Page 13 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Letter “C” – central beam side Letter “A” – not centered beam side Slot for dome removal Prisms Through holes for light unit fastening... -
Page 14: Figure 6 - Dome "C" + "A" - Inside View
Document UT-MT-0428 Page 14 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1 - Window “C” to seat the prism – central beam side 2 - Window “A” to seat the prism –... - Page 15 Document UT-MT-0428 Page 15 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1 - Cable leads with plug 2 - Letters "C" or "A and B" for cable leads identification 3 - Insulating strips 4 - Insulating strips...
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Page 16: Shallow Base
Document UT-MT-0428 Page 16 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE SHALLOW BASE The shallow base (fig. 11) consists of a treated aluminium casting containing an electrical feed-thru system to connect the power cables, consisting of one or two cable leads with receptacle incoming inside the base through one or two cable glands. -
Page 17: Installation
Document UT-MT-0428 Page 17 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE A gasket (separately supplied) must be placed between base and fixture for watertightness: for 12” fixtures (Figure 10 - n°7) placed in the relevant shallow base groove. -
Page 18: Scheme Of Light Configuration
Document UT-MT-0428 Page 18 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE be flat or slightly concave to assure that the shallow base rest securely and in true position. The recess can best be drilled using a diamond-faced core drill in a sturdy, stable drill rig. -
Page 19: Installing The Shallow Base
Document UT-MT-0428 Page 19 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INSTALLING THE SHALLOW BASE Two different installations are possible: Method “A” – cable leads to be laid in wireways ... - Page 20 Document UT-MT-0428 Page 20 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE STEP A ACTIVITY DESCRIPTION Completely cover the bottom of the base with sealer material, apply a thin coat of sealer to the bottom of the drilled hole to assure a bond between the bottom of the light base and the drilled hole.
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Page 21: Figure 13 - Gaskets For 12" Shallow Base
Document UT-MT-0428 Page 21 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE STEP A ACTIVITY DESCRIPTION To install a 12” fixture place the O-Ring around the dome ( Figure 13 - n°1) and between fixture and base (Figure 13 - n°3). -
Page 22: Figure 14 - 12" Shallow Base For Side Or Bottom Ducts (Method "B")
Document UT-MT-0428 Page 22 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Ø320 Ø320 Ø100 Figure 14 – 12” shallow base for side or bottom ducts (method “B”) 1. Positioning jig 2. -
Page 23: Installing The Light Unit On L-868 Base, Size B
Document UT-MT-0428 Page 23 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1. Positioning jig holes for optical device reference pins 2. Fixing knobs Figure 16 – Optical device (refer to the manual UT-MT-0485 for further information) INSTALLING THE LIGHT UNIT ON L-868 BASE, SIZE B Install L-868 light base in compliance with FAA AC 150/5340-30. -
Page 24: Secondary Wiring
Document UT-MT-0428 Page 24 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1. L-868 base 2. O-Ring between fixture and base Figure 17 – Gaskets for L-868 base SECONDARY WIRING The IEC 61823 International Standard (AGL series transformers) states at para. -
Page 25: Maintenance
Document UT-MT-0428 Page 25 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE MAINTENANCE WARNING BEFORE ANY MAINTENANCE INTERVENTION, MAKE SURE THE POWER SUPPLY BE SWITCHED OFF. DO NOT OPERATE ON LIVE PARTS!!! The preferred method of maintaining these lights is replacing each fixture periodically and systematically and return it to the maintenance shop for renovation. -
Page 26: Snowplow Operations
Document UT-MT-0428 Page 26 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.1.2 Snowplow Operations Snowplow operators should exercise extra care not to strike the light fixtures with snowplow blades. After snow removal operations, inspect all light fixtures to locate and replace, if necessary, any damaged light assemblies. -
Page 27: Leakage Test
Document UT-MT-0428 Page 27 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Verify the correct position of O-Ring between dome and lower cover (Figure 1 – n°20);, mount the lower cover on the dome and fasten it by means the three screws HSCH M5x16 (Figure 1 - n°22). -
Page 28: Prims Cleaning
“Leakage Test” and “Reinstalling the fixture”. Figure 19 - Prism Cleaning PRISM REPLACEMENT If the prism is damaged it must be replaced as described below. It is highly recommended to do a complete overhaul of the fixture. Contact OCEM - ENERGY TECHNOLOGY for any suggestion. -
Page 29: Removing The Prism
Remove the fixture from the base and open it following instructions of “Removing and Opening the Light Unit From the Base”. It is highly recommended to do a complete overhaul of the fixture. Contact OCEM - ENERGY TECHNOLOGY for any suggestion. -
Page 30: Removing The Filter
Document UT-MT-0428 Page 30 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.5.1 Removing the filter Clean out possible pieces of the old filter and all accumulated debris from the inside. Remove the filter assembly (Figure 21 - n°2) unscrewing the relevant screws HSCH M5x10 (Figure 21 - n°3). -
Page 31: Gasket Examination
Document UT-MT-0428 Page 31 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 22 - Relamping GASKETS 4.7.1 Gasket examination Every time a fixture is opened each O-Ring must be examined as described below and replaced if necessary. -
Page 32: O-Ring Replacement
Document UT-MT-0428 Page 32 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.7.2 O-Ring replacement Remove the old O-Ring from the groove and clean the flange mating surfaces and the groove, scraping carefully. -
Page 33: Cable Lead With Plug
Document UT-MT-0428 Page 33 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.8.2 Installing the new cable lead with plug Insert on the new power supply cable lead with plug (Figure – n° 1) the new gland nut (Figure 25 –... -
Page 34: Vibration-Damping Block
Document UT-MT-0428 Page 34 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Reassembly the light unit following instructions of paragraph “Closing the Fixture”, “Leakage Test” and “Reinstalling the fixture”. Figure 26 - Vibration-Damping Block 4.10 PRESSURE VALVE If a leakage is found through the pressure valve during an air pressure test, check... - Page 35 Document UT-MT-0428 Page 35 of 35 Edition 11/03/2014 Supersedes edition 04/30/2012 INSET RUNWAY EDGE LIGHT SLRE INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.11 CLEANING Service life depends upon the entire assembly being waterproof. All surfaces must be clean, dry and free of all foreign matter if the light fixture is to operate for an extended period without requiring maintenance.