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Astra miniLIFT&move User

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Spray booths · Welding · Benches · Lifts
CODE
DESCRIPTION
SERIAL NUMBER
AE100L miniLIFT&move
miniLIFT&move
User Manual

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Summary of Contents for Astra miniLIFT&move

  • Page 1 Spray booths · Welding · Benches · Lifts CODE DESCRIPTION SERIAL NUMBER AE100L miniLIFT&move miniLIFT&move User Manual...

  • Page 3: Table Of Contents

    ÍNDICE 1 Information about this manual Page. 04 1.1 Symbols of the manual Page. 04 2 Intended use Page. 04 3 Installation Page. 05 3.1 Unpacking Page. 05 3.2 Assembly Page. 06 3.3 Start-up Page. 07 3.4 First use Page. 07 4 Operation Page.

  • Page 4: Information About This Manual

    1 Information about this manual For your safety, read this manual carefully before installing or using this product. 1.1 Symbols of the manual DANGER Possible risk of death, serious injury and / or material damage. CAUTION Possible risk of injury and / or material damage. NOTE Recommendations for the correct use.

  • Page 5: Installation

    3 Installation 3.1 Unpacking DANGER Incorrect transportation. Always use the proper devices for this function: forklift, crane, etc). Always wearing protective shoes. All the parts that make up the elevator are sent in a simple pallet (“Figure 01”). 1. Elevator 5.

  • Page 6: Assembly

    3.2 Assembly · Set the wheels as shown in the “Figure 02” figure 02 · Set the handle as shown in the “Figure 03” figure 03 USER MANUAL · AE100L MINILIFT&MOVE...

  • Page 7: Start-Up

    · Set the pneumatic quick connector (Not supplied) as shown in the “Figure 04”. figure 04 3.3 Start up · Connect the compressed air funnel and check the air pressure (from 6 to 9 BAR). · Check that there are no leaks in the pneumatic ducts, the actuating valve and / or the pneumatic actua- tors.

  • Page 8: Installation Of The Pads

    4 How it works 4.1 Installation of the pads · In order to use the basic pads in the lift, we must set before the adaptors (“Figure 07”). figure 07 · Fix the basic pads in the adaptors as shown in the “Figure 08”. figure 08 In those vehicles where there are no “heel pads”, but you can find some other lifting points under the chassis, you can use the following optional pads (not included in the basic package).

  • Page 9: Positioning Of The Elevator

    4.2 Positioning of the elevator DANGER Always use the lift in areas with no obstructions neither inclinations. · Drive the lift by means of the handle and position it under the vehicle according to the desired part to be lifted (“Figure 10”). See section 4.4 and 4.5 (Lift / lower maneuver). ·...
  • Page 10 4.3 Positioning of the basic pads Place the basic pad behind the area of the lifting point (in the middle) as shown in the “Figure 13”. MÁX 215mm MÍN 123mm figure 13 DANGER Place the basic supports at the same length from the platform and without exceeding the maximum as shown in the “Figure 14”.

  • Page 11: Lift Maneuver (Front Side Of The Vehicle)

    4.4 Lift maneuver (front side of the vehicle) PELIGRO Never place the lift in the gravity point of the car. Place the supplied safety stands once the vehicle has been raised. Place the lift next to the gravity point of the car, in the front/rear part of the vehicle, as it’s showed on the “Figure 15”...

  • Page 12: Installation Of The Safety Stands

    4.6 Installation of the safety stands DANGER Safety stands do not allow the operator to work under the vehicle. Place the safety stands as shown in the “Figure 18”, and descend the lift until the stands make contact with the ground. figure 18 4.7 Installation and use of the sliding pads DANGER...
  • Page 13 Block the sliding pads using the lock as shown in the “Figure 20”. figure 20 Descend the lift until the wheels of the sliding pads make contact with the ground and, afterwards, do the vacuum as shown in the “Figure 21 and 06” in order to have the lift only supported by the wheels. figure 21 figure 06 After that, the lift is ready to be moved by pushing the vehicle (“Figure 22”).
  • Page 14 4.8 Installation of the 4x4 adaptors DANGER Do not use sliding pads under any circumstances when the 4x4 adapters are installed. Place the 4x4 adaptors as shown in the “Figure 23”, being able to combine the basic pads or the optional pads (not supplied with the basic package).

  • Page 15: Maintenance

    Follow the indications in “Figure 25,26 and 27” for the correct use of the 4x4 adaptors. figure 25 figure 26 figure 27 5 Maintenance 5.1 Maintenance plan TYPE PERIOD TASKS Before each use. · Check the operation of the controls. ·...

  • Page 16: Periodical Inspection

    5.7 Periodical inspection The lift must be inspected by a specialist at least once every 12 months. NOTE We recommend that you keep an exhaustive control of elevator inspections in the “inspec- tion log” that can be found on page 20 of the manual. Here are the inspection points: Mechanic system ·...

  • Page 17: Exploded View

    6.3 Exploded view figure 29 USER MANUAL · AE100L MINILIFT&MOVE...
  • Page 18 figure 30 USER MANUAL · AE100L MINILIFT&MOVE...
  • Page 19 figure 31 USER MANUAL · AE100L MINILIFT&MOVE...
  • Page 20 figure 32 USER MANUAL · AE100L MINILIFT&MOVE...
  • Page 21 Number Description Quantity Code MPTO00132 TORNILLO MPTO00074 ARANDELA MPTO00044 TUERCA SP0000P06 PASADOR ERGONÓMICO MLL141 ESTRUCTURA INFERIOR TIMÓN MPMP00018 TAPÓN MLL140P01 MANGUERA MPTO00097 TORNILLO DIN603 M8 MLA160P01 GOMA DE AMORTIGUACIÓN MLL161 CONJUNTO APOYO AUTOMÓVIL MLL180 SOPORTE PARA APOYO MLL130 PLATAFOTMA MPTO00044 TUERCA DIN985 MPTO00074 ARANDELA DIN125...
  • Page 22 Número Descripción Cantidad Código MPTO00075 ESPIGA 1/4 MPTO00082 ABRAZADERA 1 OREJA MPTO00008 TORNILLO DIN7380 MPTO00044 TUERCA DIN985 MLL100P07 MANGUERA L360 MLA100P01 BANDEJA EXTERIOR MLA100P02 BANDEJA INTERIOR PSCN00001 ACTUADOR NEUMÁTICO MPTO00021 TORNILLO DIN7991 MPTO00044 TUERCA DIN985 MPTO00137 ARANDELA DIN127B SP0000P01 RUEDA NYLON MPTO00063 CASQUILLO AUTOLUBRICANTE MLA100P05...
  • Page 23 Spray booths · Welding · Benches · Lifts DECLARATION OF CONFORMITY (As established by the directive 2006/42/CE) The company: APUANA, S.L., fabricante de maquinaria para automoción, c/. Cabrera 6 08192 SANT QUIRZE DEL VALLES (Barcelona) NIF.Nº: B-60415114 The legal representative declares, under his sole responsibility, that the mobile lift: MODEL: AE100L SERIAL NUMBER:...

  • Page 24: Inspection Log

    7 Inspections log Date Maintenance plan Result Signature USER MANUAL · AE100L MINILIFT&MOVE...
  • Page 25 Date Maintenance Plan Result Signature USER MANUAL · AE100L MINILIFT&MOVE...
  • Page 26 Date Maintenance Plan Result Signature USER MANUAL · AE100L MINILIFT&MOVE...
  • Page 28 Spray booths · Welding · Benches · Lifts...