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Summary of Contents for EV-Vision EXP120K1-HT
- Page 2 EXP120K1-HT 120KW DC Charger User / Installer manual English Ver: V1.0 Update: 2019-08-07 BOM: 201040117 EXP120K1-HT Power configurations: 30KW, with 15KW increment up to 120KW EV Vision – Porto – Portugal – www.ev-vision.com – Support service: (+351) 229 999 230...
- Page 3 During the various equipment operations it is necessary to comply with the National Safety Regulations and to observe the safety instructions of the equipment provided by EV-Vision. Electrical safety •...
- Page 4 EXP120K1-HT 120KW DC Charger - Static electricity - Short circuit Durring work with the high voltage DC output, it is necessary to strictly check the polarity of cables and interface terminals. The space for DC power distribution work is compsct and attention should be paid to planning cable routing before any installation work.
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Page 5: Table Of Contents
EXP120K1-HT 120KW DC Charger Contents Cap. 1 - Visão global ................................6 1.1 Product name and model ............................6 1.2 Appearance and configuration ..........................6 1.3 Technical parameters ............................. 7 1.4 Performance indicators ............................8 1.5 Main features ................................. 9 1.6 Aplications ................................ -
Page 6: Cap. 1 - Visão Global
EXP120K1-HT 120KW DC Charger Cap. 1 - Visão global The EX120K1 – HT serial DC charger wis specially designed for CCS type 2, CHAdeMo with fast charging and AC type 2. Have a easy use interface and have IP65 protection, that allows its use in outdoor environments. Is compatible with 500V and 750V, easy to set up with charging power between 30 and 120 KW. -
Page 7: Technical Parameters
EXP120K1-HT 120KW DC Charger Configuration: CCS2 CHAdeMO AC tipo 2 Component Description Charge controller IMMSU-D charging controller + PLC controller + insulation detector Upper controller IMMU2 Power module REG75030G or REG50040G – optional configuration: 1~8 pcs DC charging gun 200A CCS-2 / 125A CHAdeMO... -
Page 8: Performance Indicators
EXP120K1-HT 120KW DC Charger 1.4 Performance indicators Indicators Description Observations Input number of phases Three-phase and four-line + PE Input voltage range 400 VAC (+/-10%) Input frequency 50 Hz/ 60Hz Max input power 120KW + 20kW Max input current 233A System efficiency Total charge ≥... -
Page 9: Main Features
EXP120K1-HT 120KW DC Charger 1.5 Main features - Optional configuration, as two DC CCS combo 2 or CCS combo 2 + CHAdeMO and one AC. - Compatible with 15KW~120KW/500V and 750V output. ℃ ℃ - IP65 for use in multiple environments, -30 ~45 ambient temperature for full power charging. -
Page 10: Cap. 2 - Instalation
EXP120K1-HT 120KW DC Charger Cap. 2 - Instalation Safety rules As the working voltage and current inside the system is very high, the following rules must be taken into account to ensure your personal safety: 1 – Only qualified tchnicians who have EV charging training can install the system. During the installation always observe the safety precautions mentioned in this document and all National Safety Standards. -
Page 11: Power Cables Connection
EXP120K1-HT 120KW DC Charger 2.3 Power cables connection Note: Before the electrical connection, all switches and fuses mus be off. ∅ Input AC cable requirements 1. The AC cable is selected in accordance with national regulations based on DC charger output power ( 120KW ) and AC output ( 22KW ), ate the place of installation should have overload protection on the AC distribution cable. -
Page 12: Power Module Installation
EXP120K1-HT 120KW DC Charger Power module installation The power module and the charger are shipped separately to prevent damage during shipment. After installing the charger it is necessary to install the power module in the slot inside the charger. To install the power module you do not need to turn off the AC input. -
Page 13: Configure Power Module
EXP120K1-HT 120KW DC Charger 2.5 Configure power module For the dual gun system, the power modules need to be divided into two groups, Group A and Group B, corresponding to DC-1 Gun A and DC-2 Gun B, respectively. This is required for module grouping when the two guns operate simultaneously. -
Page 14: Chapter. 3 - Operating
EXP120K1-HT 120KW DC Charger Chapter. 3 - Operating The DC charger is operated throught touch panel LCD. The charger can be started with the RFID card, for which you will need to enter the QR Code ( requires operating platform and Ethernet support ) or use the OTP manually 3.1 LCD screen and user interface... - Page 15 EXP120K1-HT 120KW DC Charger Interface to scan ODT password: In the following interface the user can choose one of the following load modes, by time / by % / by amount / by kWh or automatic: According to your choise, then in the next interface you will have to enter the desired values. In automatic mode the parameters are according to EV loading requirements.
- Page 16 EXP120K1-HT 120KW DC Charger EV Vision – Porto – Portugal – www.ev-vision.com – Support service: (+351) 229 999 230 All rights reserved. This manual may be changed without prior notice. - V 1.0 – 2019/08/10 – Pag. 16 de 25...
- Page 17 EXP120K1-HT 120KW DC Charger After entering the desired value press the OK button to validate and go to the next menu. The LCD will show the current status between DC charger and EV car. If all parameters entered are correct, loading will start.
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Page 18: Select System Language
EXP120K1-HT 120KW DC Charger 3.2 Select system language. Click on the icon <EN> in the main interface to enter the language setting menu. Click on the icon < ! > to enter information menu, we can get system information, active alarms and billing records. - Page 19 EXP120K1-HT 120KW DC Charger Clicking in < MORE > will give you access to detailed and technical information about the interface. For this you need to enter the password to this menu. This information is for service technicians to have access, the user does not need this eccess.
- Page 20 EXP120K1-HT 120KW DC Charger EV Vision – Porto – Portugal – www.ev-vision.com – Support service: (+351) 229 999 230 All rights reserved. This manual may be changed without prior notice. - V 1.0 – 2019/08/10 – Pag. 20 de 25...
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Page 21: Ethernet And Occp Configuration
EXP120K1-HT 120KW DC Charger 3.3 Ethernet and OCCP configuration Enter the system in Parameters / ID charger / Network definitions / OCCP / Configurations / OCCP Server end URL, so we can access Ethernet and configure OCCP. The OCPP configuration must have at least two points, “UR” ans “LOADER ID”. -
Page 22: Definitions Lte ( Wireless )
EXP120K1-HT 120KW DC Charger 3.4 Definitions LTE ( Wireless ) The charger have optional wireless communication, for that simply place the SIM data card inplace and the local min-fit LTE card, you must also install the LTE antenna inside the charger. -
Page 23: Software Update
EXP120K1-HT 120KW DC Charger 3.5 Software update The charger can update the firmware via OCPP but also the update can be local via Micro SD card or USB dick. To update the driver, first plug it in and then plug in the Micro SD card in its place, then go to Settings, under Manual Control >... -
Page 24: Appendix 1 - Engineering And Technical Parameters
EXP120K1-HT 120KW DC Charger Appendix 1 – Engineering and technical parameters The DC charger has front, left and right doors for easy maintenance work and access to power modules. Should be allowed 150 cm of free space in the door access, this same distance will also prevent the hot air that came inside the equipment from ventilation goes back, optimizing the thermal dissipation. -
Page 25: Appendix 2 - Schematic Diagram
EXP120K1-HT 120KW DC Charger Appendix 2 – Schematic diagram EV Vision – Porto – Portugal – www.ev-vision.com – Support service: (+351) 229 999 230 All rights reserved. This manual may be changed without prior notice. - V 1.0 – 2019/08/10 – Pag. 25 de 25...
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