Summary of Contents for Martin QC 1 HD MT
- Page 1 ® MARTIN QC™ #1 HD MT primary cleaner ® MARTIN PD QC™ #1 HD MT primary cleaner with tungsten carbide inserts Installation manual M3814UK...
- Page 2 © Martin Engineering GmbH M3814UK-03/16...
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Page 3: Table Of Contents
Installation - Check-list ............. 24 Attaching the warning label or the warning tag ....25 Maintenance ..............26 Safety Instructions............26 Weekly maintenance............26 Replacing the cleaner blades ........... 28 Troubleshooting ............. 30 Safety Instructions............30 Troubleshooting ............... 30 © Martin Engineering GmbH M3814UK-03/16... - Page 4 Inspection Doors..........35 Installation manuals ............36 Warning labels / Warning trailers ........36 ® MARTIN QC™ #1 HD MT Pre-Cleaner ......37 ® MARTIN PD QC™ #1 HD MT Pre-Cleaner ....41 Declaration of Incorporation ..........44 © Martin Engineering GmbH M3814UK-03/16...
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Page 5: Introduction
"Appropriate Use"; or for any damage caused by the use of accessories and/or spare parts, that were not delivered and/or certified by Martin Engi- neering. © Martin Engineering GmbH... -
Page 6: Reference To Additional Documentation
The products from Martin Engineering are designed for a long ser- vice life. They conform to the respective current state-of-the-art sci- ence and technology and they have been thoroughly tested prior to delivery. In addition to continuous advanced development of prod- ucts, Martin Engineering also conducts constant product and market analyses. -
Page 7: Classification Of Hazards
NOTE Contains information to the installation or use of the product and points to situations, that cause neither injuries nor property dam- age, but is nevertheless important information. © Martin Engineering GmbH M3814UK-03/16... -
Page 8: Appropriate Use
Any other use of this product is deemed to be inappropriate. If you wish to use the product for any other purpose, please contact Martin Engineering Customer Service. We will be happy to assist you with product configuration. -
Page 9: Operating Limits Of This Product
Martin Engineering. If the product mentioned here is to be used for a different purpose, then Martin Engineering or a representative can help with the prod- uct configuration. Safety in the Workplace 2.3.1... -
Page 10: Obligations Of The Operator
Operational, Maintenance and Installation Personnel Personnel are considered to be authorised if they have been in- structed in the use of the product and have read and understood this installation manual in full. © Martin Engineering GmbH M3814UK-03/16... -
Page 11: Product Description
The operator is therefore responsible for implementing the neces- sary counter measures. When using with contaminants Martin Engineering or a represent- ative can help with the positioning or customized solutions. Tensioners ®... -
Page 12: Type Explanation
Primary cleaner cartridges are available in different materials for the primary cleaner. The required material can be selected to match the respective material conditions. The selection of different materials for primary cleaners is listed in chapter 9, "Part numbers". © Martin Engineering GmbH M3814UK-03/16... -
Page 13: Installation Preparation
The operator is therefore responsible for implementing the neces- sary counter measures. For applications involving dirt or impurities, please contact Martin Engineering or one of its representatives for advice. 1. Check the delivery with respect to the following: •... - Page 14 #1 HD MT primary cleaner with tungsten carbide inserts, • any accessories as ordered, • two warning labels for conveyor belt products, part no.: 23395G. 4. Missing or damaged parts must be reported to Martin Engineer- ing or the authorised dealer. © Martin Engineering GmbH M3814UK-03/16...
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Page 15: Installation
The chute wall on which the spring tensioner shall be installed is referred to as ‘operator side’. The other chute wall is called the ‘opposite side’. When installing dual spring tensioners, the most accessible side is the "operator side". © Martin Engineering GmbH M3814UK-03/16... -
Page 16: Installation Procedure
Installation procedure 5.2.1 Determining the installation position ® The position of the mainframe and the tensioner of the MARTIN ™ (PD) QC #1 HD MT primary cleaner must be determined on both sides of the chute wall. In doing so, the positions are determined ®... - Page 17 Fig. 1: Marking the installation radius NOTE ® Martin Engineering recommends the installation of a MARTIN inspection door for better access during maintenance and repair. 3. Mark the vertical and horizontal centre line of the driving drum to determine the midpoint (1, Fig, 1) of the driving drum. The vertical line must run at right angles to the conveyor line.
- Page 18 5 is the midpoint of the mainframe (3, Fig. 2). ™ ™ #1 HD MT PD QC #1 HD MT Measurement Z in mm min. Tab. 3: Installation height Z (See Fig. 2 ) © Martin Engineering GmbH M3814UK-03/16...
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Page 19: Installing The Tensioner
Should this not be possible for structural reasons, the primary cleaner can, in consul- tation with Martin Engineering, also be installed at an angle of 20° above or below, but the installation radius must be adhered to in every case. -
Page 20: Installing The Primary Cleaner
Observe the following steps when using the spring tensioning device. Observe the relevant steps in the installation manual of the ® ™ tensioner when using the MARTIN TWIST tensioner. 2. Remove the two spring bushings of the spring tensioners from the flange brackets. - Page 21 Slide the spring bushing with the main- frame into the flange brackets. 6. Slide the primary cleaner cartridge on the mainframe of hollow spring dowel sleeve. 7. Secure the cleaner blade with the pin hitch. © Martin Engineering GmbH M3814UK-03/16...
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Page 22: Centre The Mainframe Below The Conveyor Belt
Fig. 6: Aligning the mainframe parallel to the head pulley (example) Measure the distance on both sides between the cleaner blade and the head pulley. To do this, place the cleaner blade against the con- veyor belt. The measurements on both sides must be equal. © Martin Engineering GmbH M3814UK-03/16... -
Page 23: Aligning The Mainframe Horizontally
Once all the measurements are correct and the primary cleaner is adjusted it can then be fixed in position; if not, it should be reinstalled or re-positioned. © Martin Engineering GmbH M3814UK-03/16... -
Page 24: Install Locking Sleeve
Only tension the conveyor belt scraper according to the guidelines and with dual spring tensioners, ensure even tension. Observe the instructions on installing the tensioner in the respective installation manual of the tensioner being used. © Martin Engineering GmbH M3814UK-03/16... -
Page 25: Operation With Load
3. After operation with a load for one hour, shut down the convey- or system, switch off the power supply and secure it against be- ing switched on inadvertently. 4. Make sure that all securing parts are tightened. Tighten loose connections. © Martin Engineering GmbH M3814UK-03/16... -
Page 26: Installation - Check-List
The primary cleaner is installed in the correct position and all critical installation measurements are adhered to. The cleaner blades are aligned with the centre of the conveyor belt and/or head pulley. Tab. 4: Installation - Check-list © Martin Engineering GmbH M3814UK-03/16... -
Page 27: Attaching The Warning Label Or The Warning Tag
Before any installation or maintenance work is carried out, ensure that all power sources to the conveyor belt system and its accessories are switched off and secured against inadvertent reactivation. Use warning signs! Fig. 9: Conveyor Products Warning Label © Martin Engineering GmbH M3814UK-03/16... -
Page 28: Maintenance
3. Check that all securing parts are tightened. Tighten any loose connections as required. 4. Check the tension of the cleaner and tighten it if necessary. 5. Check if the cleaner blades are worn out, damaged or parts are missing. © Martin Engineering GmbH M3814UK-03/16... - Page 29 NOTE If there are any signs of a malfunction, turn off the relevant parts of the conveyor belt. To receive support, contact Martin Engineering or a representative. DO NOT operate the conveyor belt system until the reason for the problem is known and a solution is found.
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Page 30: Replacing The Cleaner Blades
Before any installation or maintenance work is carried out, ensure that all power sources to the conveyor belt system and its acces- sories are switched off and secured against inadvertent switching- on. Use warning signs! Fig. 10: Replacing the primary cleaner cartridge © Martin Engineering GmbH M3814UK-03/16... - Page 31 11. Tension the scraper (refer to the installation manual of the re- spective spring tensioner for the tension specifications). 12. Remove all tools from the working area. 13. Turn the conveyor system on again. 14. Monitor the cleaner and test its cleaning performance. © Martin Engineering GmbH M3814UK-03/16...
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Page 32: Troubleshooting
Therefore faults other than those listed here may occur. In this case, Martin Engineering or one of its representatives can help with the positioning or with customized solutions. Only use the conveyor system after the fault has been found and repaired. - Page 33 The scraper is fixed either Adjust the tension if necessary. too loosely or too tightly against the conveyor belt. The urethane of the cleaner Contact Martin Engineering or an blade may not be suitable authorised dealer. for the application. Corrosion or chemical...
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Page 34: Storage, Deinstallation, Disposal
Storage, deinstallation, disposal Packing and transportation The products described here are packed and shipped by Martin Engineering. The products may be transported solely in the Martin Engineering packaging. The logistics company in charge of the shipment shall be responsible for any damage and/or loss. -
Page 35: Part Numbers
Part numbers This section lists the product designations with their associated part ® numbers for the MARTIN belt cleaner and its accessories. Please always indicate the part numbers in every order. Explanation of part numbers ® MARTIN QC™ #1 HD MT Pre-Cleaner... - Page 36 Cleaning width in inches Urethane options see blade part number Mainframe options painted (RAL 2004) special paint C5M (RAL 2004) stainless steel (1.4571) Inline-Reversing tensioner without tensioner Twist Inline-Reversing tensioner Spring tensioner Extended mainframe in dm © Martin Engineering GmbH M3814UK-03/16...
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Page 37: Tensioners
• 229 x 305 mm: Part no. CYA-0912. • 305 x 356 mm: Part no. CYA-1214. • 305 x 457 mm: Part no. CYA-1218. • 457 x 610 mm: Part no. CYA-1824. • 610 x 610 mm: Part no. CYA-2424. © Martin Engineering GmbH M3814UK-03/16... -
Page 38: Installation Manuals
TWIST™ Inline-Reversing tensioners: Publication number M3296. ® • MARTIN spring and air tensioner: Publication number M3263. ® • Martin Inspection Door: Publication number M3127. Warning labels / Warning trailers • Conveyor Products Warning Label: Part no. 23395 © Martin Engineering GmbH M3814UK-03/16... -
Page 39: Martin ® Qc™ #1 Hd Mt Pre-Cleaner
® MARTIN QC™ #1 HD MT Pre-Cleaner 48,30 ® Fig. 11: MARTIN QC™ #1 HD MT Pre-Cleaner © Martin Engineering GmbH M3814UK-03/16... - Page 40 Used for temperatures up to 150°C / QC1H-XXMXXXGRXX-XX+E Green/Grün Anwendung bei Temperaturen bis zu 150°C P/N Item / Part number / Teile-Nr. Pos. Teilenummer QC1H-XXMXXXXXPX-XX+E 32772 32774+E 33498-XX+E 40181 40182 QC1H-XXMXXXXXA4X-XX+E 32772 32774-A2+E 33498-XXA4+E 40181-A4 40182-A4 © Martin Engineering GmbH M3814UK-03/16...
- Page 41 QC1H-78MX76XXXX-XX+E 1930 2743 1930 1828 33498-78+E QC1HC-78MX76XX+E QC1H-84MX76XXXX-XX+E 1930 2896 2083 1828 33498-84+E QC1HC-84MX76XX+E QC1H-84MX82XXXX-XX+E 2083 2896 2083 1981 33498-84+E QC1HC-84MX82XX+E QC1H-96MX88XXXX-XX+E 2235 3200 2388 2133 33498-96+E QC1HC-96MX88XX+E QC1H-96MX94XXXX-XX+E 2388 3200 2388 2286 33498-96+E QC1HC-96MX94XX+E © Martin Engineering GmbH M3814UK-03/16...
- Page 42 2130 - 2630 QC1H-84MX76XXXX-XX+E 1930 2896 3000 - 3300 2083 2283 - 2583 QC1H-84MX82XXXX-XX+E 2083 2896 3000 - 3300 2083 2283 - 2583 QC1H-96MX88XXXX-XX+E 2235 3200 3300 2388 2588 QC1H-96MX94XXXX-XX+E 2388 3200 3300 2388 2588 © Martin Engineering GmbH M3814UK-03/16...
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Page 43: Martin ® Pd Qc™ #1 Hd Mt Pre-Cleaner
® MARTIN PD QC™ #1 HD MT Pre-Cleaner 76,1 ® Fig. 12: MARTIN PD QC™ #1 HD MT Pre-Cleaner © Martin Engineering GmbH M3814UK-03/16... - Page 44 Used for temperatures up to 150°C / PQC1H-XXMXXXGRXX Green / Grün Anwendung bei Temperaturen bis zu 150°C P/N Item / Part number / Teile-Nr. Pos. Teilenummer QC1H-XXMXXXXXPX-XX+E 33498-XX+E 32772 32774+E 40181 40182 QC1H-XXMXXXXXA4X-XX+E 33498-XXA4+E 32772 32774-A2+E 40181-A4 40182-A4 © Martin Engineering GmbH M3814UK-03/16...
- Page 45 2591 1626 1524 QC1HC-72MX64XX 38551-72 PQC1H-72MX70XXX 2591 1778 1676 QC1HC-72MX70XX 38551-72 PQC1H-78MX70XXX 2743 1778 1676 QC1HC-78MX70XX 38551-78 PQC1H-78MX76XXX 2743 1930 1828 QC1HC-78MX76XX 38551-78 PQC1H-84MX76XXX 2896 1930 1828 QC1HC-84MX76XX 38551-84 PQC1H-84MX82XXX 2896 2083 1981 QC1HC-84MX82XX 38551-84 © Martin Engineering GmbH M3814UK-03/16...
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Page 46: Declaration Of Incorporation
The operation of this product is prohibited until it has been established that, the system in which it is to be installed complies with the provisions of the EU Directive 98/37/EC and 2006/42/EC, in the amended form. Date: 21/01/2010 Manufacturer's signature: Managing Director, Michael Hengl © Martin Engineering GmbH M3814UK-03/16... - Page 47 USA (Headquarters) Germany (Main European branch) Martin Engineering Martin Engineering GmbH One Martin Place, 61345 Neponset (Illinios), USA In der Rehbach 14, 65396 Walluf, Germany Tel. +1 (800) 544-2947; Fax +1 (800) 814-1553 Tel. +49 6123 97820; Fax +49 6123 75533 info@martin-eng.com;...
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