RIGO Lamibind 2000 EVA User Manual
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RIGO Lamibind 2000 EVA User Manual

Professional binding machine, automatic model
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Lamibind 2000 EVA
Professional binding machine
Automatic model
User manual

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Summary of Contents for RIGO Lamibind 2000 EVA

  • Page 1 Lamibind 2000 EVA Professional binding machine Automatic model User manual...
  • Page 2 Specifications Type of the machine Lamibind 2000 EVA Dimensions of the machine (l x w x h mm) with stand 1442 x 750 x 1260 (l x w x h inch) with stand 56,8” x 29,5” x 49,6” Dimensions of the packaging (l x w x h mm)

  • Page 3: Table Of Contents

    4.7 Binding system ................25 4.8 Vacuuming unit ................27 5. How to use the machine .................. 28 5.1 Control Panel of the Lamibind 2000 EVA PLC........... 29 5.1.1 Adjustment of heating zone ............31 5.1.2 Adjustment of the binding time............ 32 5.1.3 Adjustment of the carriage clamp open distance ......

  • Page 4: Introduction

    Lamibind 2000 EVA bookbinder machine and we congratulate for your excellent decision. We hope that the Lamibind 2000 EVA bookbinder machine will satisfy your needs successfully for a long period of time. The Lamibind 2000 EVA is hot-melt bookbinder machine, which is suitable for binding books sized maximum 340x420x40 mm.
  • Page 5 DECLARATION OF CONFORMITY Herewith the RIGO Ltd. (Headquarter: H-1221 Budapest, Orsovai út 3., Production place: H-5435 Martfű, Gesztenye sor 1.) declares that the following product: Datas of the machine: Producer: RIGO Tool and Mould Production Ltd. Type of machine: LAMIBIND 2000 EVA Bookbinder machine...
  • Page 6 Disposal of Old Electrical & Electronic Equipment. This Eliminación de residuos de aparatos eléctricos y electrónicos. symbol (the symbol of the crossed out wheeled bin) Este símbolo (un cubo de basura tachado) indica que en los indicates that in European countries this product países europeos este producto no deberá...
  • Page 7 Data table of the machine...

  • Page 8: Safety Manual

    2. Safety Manual Warning signals applied on the Lamibind 2000 EVA Ignoring this mark could result in the possibility of serious injury or even death. Ignoring this mark could result in the possibility of injury or physical damage. Pay Attention – hot surface Warning for the danger of electric shock Danger!–...

  • Page 9: Installation

    2.1 Installation 2.1.1 Room/area The room in which the machine is installed has to be well aerated and dry and the temperature range is between 5 and 35°C. The temperature of the room, where the machine is located can absolutely affect the binding quality, therefore the suggested temperature range is between 20-25°C.
  • Page 10 The power cable cross-section of the electric socket where the machine connected has to be minimum 3 x 1,5 mm². To protect the machine against too much power consumption, use single-phase C 16 circuit/contact breaker. Carefully check the rotation of the motors. At an occurred failure of the fuses change them just to the specified value, the bridging of them or causing their short circuit is forbidden.

  • Page 11: User/Operator

    2.2 User/ Operator Only one person can use the machine at the time, in order to avoid any danger to the health. The machine can be handled just by a person who is educated, knows the instructions written in the user manual and is in appropriate state for safe working. Never stand or sit on the machine.

  • Page 12: During Process/Operation

    2.3 During Process/Operation 2.3.1 General terms Before start up, check if there is no other person in danger zone. Before start up, check not have any metal or easily-combustible object inside the working area. Do not place metal objects or vessels containing liquids on top of the unit. Keep this unit and the power cord away from heaters and heater vents and hanging objects.
  • Page 13 2.3.4 Milling unit Do not touch the milling blade at any time! Do not remove any cover of the milling unit. Do not put your hands inside of the working area until the milling unit has been completely stopped and the cover is completely closed. Risk of cutting injury from sharp edges: wear gloves especially protective against cutting.
  • Page 14 In case of any electric and mechanical repairing – including the changing of the fuses – cut off the machine from electricity, and extinguish the air supply of the machine.

  • Page 15: Maintenance

    2.4 Maintenance Disconnect the power plug from the power outlet before attempting to move this unit. Do not damage the power cord or power plug. Do not touch the power switch with wet hands. Do not remove the cover or back panel. Do not disassemble, modify or repair this unit.

  • Page 16: Main Parts 1

    3. MAIN PARTS 1 1: Main Switch 2: Control panel 3: Carriage clamp (Forward/Close button and Backward/Open Button) 4: Emergency STOP 5: Side glue width adjustment knob...

  • Page 17: Main Parts 2

    4. MAIN PARTS 2 Principal parts and unit description: 1, Frame 2, Carriage clamp 3, Starting plate 4, Milling unit 5, EVA tank 6, Binding system...

  • Page 18: Carriage Clamp

    4.2 Carriage clamp This unit holds the document during the binding process and moves forward and backward directions. The maximum thickness of the book can be hold is 40 mm. 2 sensors are mounted inside the carriage clamp, 1 is document sensor and the other is the pressure sensor.

  • Page 19: Starting Plate/Milling Height Adjustment

    4.3 Starting plate/Milling height The starting steel plate determines the level of the spine of the book in proportion to the milling disk. The milling height is adjusted into a fix level, which cannot be changed. The milling height is 0.5 mm.

  • Page 20: Milling System

    4.4 Milling system This unit is responsible for the preparation of the spine of the book, which happens with notching and milling. Never mill a book, which has been already bound, this leads to the immediate failure of the milling unit. Do not touch the milling blade at any time!
  • Page 21 Lowering the milling unit: The complete milling unit can be lowered manually. In this case the machine is not using any milling or notching. You can tilt the unit by turning using Allen key counter clockwise. Raising up the unit back to position you have to turn the screw clockwise.

  • Page 22: Hot-Melt Glue Tank

    4.5 Hot-melt glue tank This unit is responsible to provide the book with the requested amount of glue. The glue tank is designed to have 2 different glue containers to provide the possibility of using 2 different kind of glue (for spine gluing and for side gluing). 1.
  • Page 23 Glue thickness adjustment on the spine: Depending on the thickness of the book block the binding needs different amount of glue to provide proper repartition of glue on the spine  By turning the level clockwise, the quantity of glue is decreasing. ...
  • Page 24 Glue change procedure: Depending the usage of the machine and on the production cycle, the glue must be drained down time-to-time completely and refill with new glue in order to keep the gluing adhesion in good condition. To do that, unscrew the special nuts, and wait until the glue flow out. Glue level &...

  • Page 25: Binding System

    4.7 Binding unit This unit binds the book effectively. The movement is driven by a 24V DC motor. The unit has 2 micro switches, which are responsible for the stopping of the opening and closing plate. The binding strength is provided by the combination of the motor and special spring load.
  • Page 26 Tape binding: With the help of a special tool it is possible to make tape binding with the machine. Mounting procedure: Set the required thickness and mount the plates on the sides of the binding unit. Several positions are available in order to position the plates perfectly. Make sure that the plates are parallel with the binding plates, furthermore on the right hand side of the machine make sure that that the up &...

  • Page 27: Vacuuming Unit

    4.8 Vacuuming unit This unit serves to vacuum the paper dust created during the milling process. The daily cleaning and maintaining of the unit is very important in respect of the working of the vacuum. Blow out the dust sack by air after emptying at least once a week. Check if there is any occurred obstruction in the vacuum as well as in the suction pipe.

  • Page 28: How To Use The Machine

    5. How to use the machine How to turn ON the machine To start the machine, turn the main switch into ON position. After switching on the machine, the program is going to be loaded, than it requires to press the green button. After the green button is pressed the machine starts its initialization.

  • Page 29: Control Panel Of The Lamibind 2000 Eva Plc

    5.1 Control panel of the Lamibind 2000 EVA Structure of the menu system: 1. Main menu 1.1 Settings 1.1.1. LANGUAGE menu...
  • Page 30 1.1.2. SERVICE menu (This section can be found in the Service Manual.) 1.2. Description of the START menu: 1. Adjustment of the heating zone 2. Adjustment of the binding time 3. Adjustment of the opening distance 4. Switching ON and OFF the Milling system 5.

  • Page 31: Adjustment Of Heating Zone

    5.1.1. Adjustment of heating zone To enter into the heating zones please press the button As it shown on the picture below you can see the 2 heating zones, including the setted temperature as well as the actual temperatures. To adjust the set temperatures please touch the number shown next to the “Set Temp glue”...

  • Page 32: Adjustment Of The Binding Time

    5.1.2. Adjustment of the binding time To reach the best binding quality the binding time can be adjusted between 0 and 99 sec. “0” means: to finish the binding procedure the carriage reverse/open button should be pressed. In case of an adjustment between 1 – 99 sec. the carriage will return to home position automatically.

  • Page 33: Adjustment Of The Carriage Clamp Open Distance

    5.1.3. Adjustment of the carriage clamp opening distance Some of the inside stock softness can vary from each other. To have the best gap/distance in the carriage clamp, it is possible to adjust the opening gap. It is possible to adjust the opening gap between 4 and 15mm. To enter the requested opening gap please press number on the Open Distance sign, then enter the requested time and hit the enter button for execution.

  • Page 34: Book Cycle/Job Counter

    5.1.5. Book cycle/job counter The machine is equipped with a job counter, to indicate to the operator how many books have been done from the job it actually runs on the machine. The job counter shows the cycles have been done from the last RESET. To reset the job counter please hit the RESET button next to the Counter sign.

  • Page 35: Cover Sensor On/Off

    5.1.8. Cover sensor ON/OFF The operator can turn on and off the cover sensor via the touch screen. If the sensor is turned on then the machine warns you to put a cover onto the nipping station. If you would like to use the machine for padding or for tape binding, then you have to turn off the sensor.

  • Page 36: Automatic Mode

    5.1.10. Automatic mode (for availability of this feature please contact your distributor) The automatic mode is a feature of the machine. In case the automatic mode is turned on then the clamp will start closing automatically after the operator puts the paper into the clamp and the countdown expires. You can interrupt the clamp closing process by pushing the clamp open button.

  • Page 37: Instruction Manual

    6. Instruction Manual Paper and types: The paper has its own characteristics during production, like weight, glossy or matt, cardboard type or not, grain direction etc. At your company the paper goes through further processes, which might change the characteristics of the paper, like warnishing, or laminating not mentioning the type of your printengine.
  • Page 38 between the clamp and the starting plate. As well as, to check the inside sheets are not standing out, if it happens can cause that the sheets are falling out from the book. 6. Choose the right cover weight to the right book block size. It is not possible to make a 30 page book with a 350gsm cover on the machine.

  • Page 39: Getting Ready To Run The Job

    6.1 Getting ready to run the job Once the machine is heated up and it is ready to use, prepare the job for binding. 1. Parameters: First adjust the parameters of the machine, such as turning on the milling, gule temperature, binding time, book block position, as well as the opening distance of the book clamp.
  • Page 40 Thickness set up: Once all these parameters are setted, measure the thickness of the book and adjust the opening distance of the side glue rollers. Sidegluing: During the set up of the gluing distance, it is essential to open the disks wider than the book block is.

  • Page 41: Upkeep Of The Bookbinder Machine

    7. Upkeep of the bookbinder machine At each use After each use, clean drips of glue which may appear on the active parts of your machine, with a cloth dipped in White Spirit. According to intensity of use Replace the slitting points when you notice that your slitting system is less efficient, or when the points are worn.

  • Page 42: Error Codes

    8. Error codes E01: Binding unit end micro switch Electric check: First of all, check the position of the binding unit, that in which position/phase occurred the problem/error. In case the error appeared during closing but it did not finished the closing procedure, check the fuse of the motor and the short circuit of the motor.
  • Page 43 E04: Glue head cover open Electric check: Close the glue cover, if the error/warning still appear check the position and the reliability of the micro switch (Glue Cover Open Switch). Mechanical check: If necessary re-calibrate the position of the micro switch. E05: Over heating Electric check: Check the relays of the heating.
  • Page 44 E07: Carriage motor or left side micro switch Electric check: Check the fuse of the carriage clamp Check the inverter if it shows an error than switch of the machine and wait at least 2 minutes and switch on again. In case the error does not disappear, the inverter broken.
  • Page 45 Officially Blank...

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