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Summary of Contents for Tucker ZAP THE BUTLER
- Page 1 920.1037.02...
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Page 2: Table Of Contents
STEP 09 - SAFETY SENSORS ______________________________________________________________________16 MAINTENANCE SCHEDULE ______________________________________________________________________17 PATENTED DESIGN Tucker ZAP PATENT NUMBER / TITLE / REGISTRATION DATE: USA 8,182,381 | Drive arrangement | May 22, 2012 USA 8,115,438 | Aperture closure member control arrangements | Feb. 14, 2012 USA 8,033,374 | Drive arrangement | Oct. -
Page 3: Important Safety Instructions Warning
IMPORTANT SAFETY INSTRUCTIONS WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: 1. READ AND FOLLOW ALL INSTALLATION GUIDE INSTRUCTIONS. 2. Install only on a properly balanced* garage door. An improperly balanced door has the potential to inflict severe injury. Have a qualified service person make repairs to cables, spring assemblies and other hardware before installing the opener. -
Page 4: Zap Control System
ZAP MOTOR-CONTROL SYSTEM PRODUCT OVERVIEW SAFET MEETS SIMPLICITY A New Residential Jackshaft Operator, The Patented Zap Residential Garage Door Opener Is Your Answer. § No limit switches* § Quick and simple installation § Universal installation positions § No adjustments - automatic calibration §... -
Page 5: Operator Package
OPERATOR PACKAGE THE BUTLER 115V 50/60 c/s For Standard Lift Doors Up To 280 Sq. Ft. YOUR PRIVATE GARAGE DOOR Incorporating SAFETYSENSE A. BUTLER OPERATOR B. TOOL KIT C. WALL BUTTON D. HARDWARE E. OVERRIDE LEVER (MANUAL RELEASE) F. 2 TRANSMITTER KEY (WITH VISOR) G. -
Page 6: Dimensions
BUTLER OPERATOR DIMENSIONS THE BUTLER 115V 50/60 c/s For Standard Lift Doors Up To 280 Sq. Ft. YOUR PRIVATE GARAGE DOOR Incorporating SAFETYSENSE The Torque Arm fixing range is shown in MAXIMUM DOOR SIZES Standard lift: 280 sq ft. or 1280 lb. 5.25”... -
Page 7: Operator Installation
OPERATOR INSTALLATION THE BUTLER 115V 50/60 c/s For Standard Lift Doors Up To 280 Sq. Ft. YOUR PRIVATE GARAGE DOOR Incorporating SAFETYSENSE (Pic 1.1). PIC 1.1 PIC 1 Installation of THE BUTLER is as simple as it gets. It only requires one person with a ladder to install the motor assembly on the spring shaft. Nothing mounts to the ceiling, door jamb, or header area, so your garage or shop stay sleek looking. -
Page 8: Step 01 - Before Installing The Operator
STEP 01 - BEFORE INSTALLING THE OPERATOR With the door fully open, rotate the door shaft to ensure that the door will roll forwards under its own weight. (Pic 2). If it won’t then raise the rear of the track or fit a set of buffer springs. Vertical lift doors may require a set of buffer springs to provide a physical end stop. -
Page 9: Step 02 - Operator Mounting
STEP 02 - OPERATOR MOUNTING / LEFT MOUNT OR RIGHT MOUMT RIGHT WRONG LABELS LEFT MOUNT LEFT MOUNT INTERIOR INTERIOR GARAGE GARAGE DOOR DOOR HANDED GARAGE DOOR OPERATOR. IT IS CRITICAL TO RESPECT THE LABELING. INSTALL TO THE LEFT OR TO THE RIGHT SIDE OF THE DOOR BY FOLLOWING THE LABEL INDICATION! RIGHT MOUNT RIGHT MOUNT... -
Page 10: Step 03 - General Installation
STEP 03 - GENERAL INSTALLATION PIC 4.1 Slide the Control Head onto the jackshaft and select a hole on the bearing plate or door frame for the torque arm. ((A)-Pic 4.1). If no hole is available then drill a 1/4” hole in a suitable location. Bolt the torque arm to the bearing plate or door frame and secure the other end to the torque arm fixing the hole on the Control Head, use the supplied spacer if the offset is not enough to clear the drum. - Page 11 Align the Control Head driven pulley’s keyway with the door shaft keyway and fit the supplied key. Ensure that the Allen screws are firmly tight and then tighten the lock nuts. ((C)-Pic 6). PIC 6 If there is no keyway, the hollow door shaft should be drilled. Tighten one Allen screw to mark the shaft through the screw hole, remove the Control Head and drill through one wall of the shaft with a 1/4”...
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Page 12: Step 04 - Fitting The Manual Override Lever Mechanism
STEP 04 - FITTING THE MANUAL OVERRIDE LEVER MECHANISM Drill two 1/4” holes in the door track or frame in a position at least 2” higher than the fully extended position of the Outer Cable Bracket to allow flexibility of movement for the Bowden cable. Use the supplied M5 screws and flange nuts to secure the Outer Cable Bracket to the door track or frame. - Page 13 Place the hook in the cable D-shackle or a convenient link of the chain and ensure that the lever is slightly above horizontal when all of the tension has been taken up. (Pic 10). It is important that sufficient tension is achieved to compress the override release spring and ensure that the drive belt does not slip on the motor pulley.
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Page 14: Step 05 - Fitting The Wall Button
STEP 05 - FITTING THE WALL BUTTON BOX PIC 12.1 PIC 12 Mount the box on the wall using suitable fasteners no larger than 3/16” diameter. (Pic 12). Connect the battery. (Pic 12.1). STEP 06 - WALL BUTTON - CONNECTION BEEP! AFTER BUTLER OPERATOR AND WALL BUTTON BOX INSTALLED. -
Page 15: Step 07 - Transmitter Key
STEP 07 – TRANSMITTER KEY CONNECTION BEEP! AFTER BUTLER OPERATOR AND WALL BUTTON BOX INSTALLED. HOLD THE TRANSMITTER KEY AND THE THE RECEIVER BUTTON HOLD RECEIVER BUTTON TOGETHER FOR 5 SECONDS UNTIL BEEP ! THE TRANSMITTER HOLD KEY BUTTON INSTALLATION GUIDE 920.1037.03 |... -
Page 16: Step 08 - Led Lights
STEP 08 – LED LIGHTS INSTALLATION & CONNECTION INSTALLED TOP RAIL INSTALLED FRONT RAIL THE BUTLER STEP 09 - SAFETY SENSORS INSTALLATION & CONNECTION A A B B SAFETY SENSORS LED LIGHTS CONNECTION: CONNECTION: SAFETY SENSOR 1 D. LED LIGHT (+) (RED WIRE) SAFETY SENSOR 1 E. -
Page 17: Maintenance Schedule
MAINTENANCE SCHEDULE Monthly: check that the closing door reverses when the safety sensor beam is interrupted. Monthly: ensure that the garage door reverses on contact with a 1.5 inch high object (or a 2” by 4” board laid flat) on the floor.
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