OREC America LS360 Operating Instructions Manual

Trailblazer transporter

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

TRAILBLAZER TRANSPORTER

Please fully read and understand all the important points in

these operating instructions before operating this machine.

When you purchase this machine, please ask the retailer to

explain the safest way to operate it.

Please keep these operating instructions and the warranty safe

and close to hand so that they may be easily referred to at anytime.

(To the retailer)

Please inspect this machine before shipping it to the customer, and register for warranty at www.orecamerica.com/warranty

LS360

OREC America Inc

0915-0271

Table of Contents

Summary of Contents for OREC America LS360

Page 1 Please keep these operating instructions and the warranty safe and close to hand so that they may be easily referred to at anytime. OREC America Inc (To the retailer) Please inspect this machine before shipping it to the customer, and register for warranty at www.orecamerica.com/warranty...
Page 2: Getting Started
Getting Started Thank you for purchasing this machine. These instructions explain the correct and easy way to always keep this machine in fine working order and operate it safely. Please read these instructions fully before using this machine in order to understand the safest, most efficient way of operating it, and the correct way to maintain it.
Page 3: Table Of Contents
Contents Getting Started ....................1 Machine Regulations ..................1 Definitions and Symbols .................. 1 For Safe Operation .................... 3 Warning Symbols ........................3 Important safety points ......................6 Direction ......................12 Name of Parts ....................13 Working of Each Part ..................14 How to skillfully drive and operate this Machine ..........
Page 4: For Safe Operation
For Safe Operation Please read these instructions regarding safety and operation before operating this machine. In order for this machine to satisfactorily demonstrate its true performance, please perform maintenance and inspection. Warning Symbols The warning symbols are attached to the machine to draw attention to particularly serious dangers. Please be sure to fully understand the meaning of each warning sign before operating this machine.
Page 5 0915-85300 0915-85400 0915-85600 0220-71100 0919-71800...
Page 6 0915-85500 0915-85200 0915-85100...
Page 7: Important Safety Points
Important Safety Points This machine is equipped with fast moving parts driven by a high-horsepower engine. Misuse of this machine is extremely dangerous. Before using this machine, please be sure to read these instructions, understand and obey the following warnings. Notes for the operator of this machine WARNING The operator of this machine should fully read these instructions.
Page 8 DANGER Do not modify the engine as this can cause accidents or explosions. Altering this machine in any way will void the warranty. Orec America Inc. will bear no responsibility for damage or injury caused by alteration or modifications. Do not try to alter the position of the engine governor or change the set rotation speeds.
Page 9 Absolutely do not try to modify this machine (including modification of the protective cover and safety cover) as this can cause injury and accidents. Altering this machine in any way will void the warranty. Orec America Inc. will bear no responsibility for damage or injury caused by alteration or modifications.
Page 10 Do not load this machine’s holding carrier over the maximum holding capacity as stated in the specification. To ensure that the load does not shift during transports, distribute it evenly over the holding carrier and secure it in place with a rope. Furthermore, take care to ensure your field of vision by not loading the machine too high.
Page 11 Using the machine on slopes WARNING When operating on slopes, serious accidents can be caused by you slipping and the machine rolling over. Be especially careful when working in such areas and stop operating the machine immediately if you feel in any danger at all. Do not operate the machine on slopes of more than 20°.
Page 12 Maintenance WARNING Be sure to switch off the engine and remove the spark plug cord before performing any inspection, adjustment or maintenance on this machine. When performing inspection, adjustment or maintenance, use appropriate tools in order to work as safely as possible. Perform periodic inspection in order to work as safely as possible.
Page 13: Direction
Direction The front, rear, left and right of this machine are described from the operator’s perspective. In the main text, [Forward] and [Reverse] are also described from the operator’s perspective.
Page 14: Name Of Parts
Name of Part 5 Throttle lever (4) Side clutch lever (1) Driving clutch lever Crawler Recoil starter Side clutch lever Platform support bar Induction ring attachment (2) Shift rod (3) Platform stopper Idle roller Turn wheel...
Page 15: Working Of Each Part
Working of Each Part (1) Drive clutch lever Intermittently puts power into the transmission from the engine. Lower this lever to drive and release it to stop. When in the stop position, the parking brake is also locked at the same time. (2) Shift rod Use this to select a drive speed.
Page 16: How To Skillfully Drive And Operate This Machine
How to skillfully drive and operate this machine Preliminary inspection before driving In order to use this machine safely and comfortably, please follow the [Periodic Voluntary Inspection Table] (page 36) and have any defective parts repaired immediately, before starting work again. This machine is shipped with the necessary lubrication of oil but please be sure to recheck that all designated parts are lubricated with high-quality oil before operation.
Page 17: Transmission Oil Inspection, Replenishment And Replacement
Replacement Please prepare a suitable container in which to receive waste oil. Remove the oil drain plug which is located on the back part of the engine and allow oil to drain out from inside the crankcase. NOTICE Also remove the oil filler cap/dipstick to allow oil to drain out more easily.
Page 18: Fuel Inspection And Replenishment
Replacement Please prepare a suitable container in which to receive waste oil. Remove the drain plug on the lower left side of the transmission case and allow oil to drain out. NOTICE Also remove the oil filler cap/dipstick to allow oil to drain Drain plug out more easily.
Page 19: How To Start The Engine
CAUTION When dumping, be sure to confirm that all around you is safe. Perform dump operation slowly to prevent damage to the machine. Raising the carrier Grip the carrier lock lever and manually raise it forward and up. Carrier lock lever Please make sure that the stand is fixed securely in place.
Page 20 Put the gear lever in the neutral (N) position. Put the fuel valve in the open (ON) position. Put the engine switch in the drive (ON) position. Move the choke lever to the (CLOSED) position. NOTICE You do not need to operate the choke lever when the engine is warm.
Page 21: How To Stop The Engine
Starter knob Grip the starter knob and pull gently until you feel resistance, then pull it forcefully. Immediately after starting the engine, slowly return the starter knob to its original position. After starting the engine, move the throttle lever to the Throttle lever low speed ( ) position.
Page 22: How To Drive, Change Gear And Stop
12. Finally, turn the fuel valve to the closed (OFF) position. How to drive, change gear, and stop WARNING A serious danger exists if gear changes are performed incorrectly, causing gears to slip out of position. If a gear is difficult to engage, do not force it. Move the drive clutch lever a little in the (drive) direction and then try to change gear again.
Page 23 How to change gear 6. For safety reasons, check that the front, back, left and right of the machine are clear. 7. After allowing the machine to stop, repeat the above steps 1 to 4 in ‘How to drive’ (see page 19, How to stop the engine.) How to steer WARNING If you grip both steering clutch levers (left and right) you will perform a sudden stop.
Page 24 Throttle lever 2. Move the throttle bar to the low speed ( ) position. 3. Stop the engine. (See page 19, How to stop the engine.) “OFF” WARNING If you have to leave the machine unattended, be sure to switch the engine off.
Page 25: How To Load And Unload Using A Truck
How to load and unload using a truck WARNING Make sure that the machine’s carrier is empty. Please use a truck with an open loading bed. Park the truck on a flat and stable surface. Danger of accidents and injury exists. Do not stand in front of the machine.
Page 26: How To Inspect, Maintain And Adjust Each Part
NOTICE Ramp standards Make sure that you use a ramp with hooks that conforms to the below standards for strength, width, length, and traction. Length 3.5 times longer than the truck’s loading bed is high. Width At least as wide as the track span of the machine. Sufficiently strong enough to take the weight of the sum Strength total of the machine and the operator.
Page 27: How To Inspect And Adjust The Spark Plug
How to inspect and adjust the spark plug Remove the spark plug with a plug wrench and clean away any carbon deposits on the electrode (A) with a wire brush and wipe away any moisture if present. Replace the spark plug with a new one if the ceramic part has cracked or the electrode have suffered extensive wear and tear.
Page 28 Dry type Remove the air cleaner cover then remove the foam filter and paper filter. Wash the foam filter in pH neutral detergent and allow it to dry sufficiently. Next, soak it in new engine oil (SAE10W-30 or equivalent), wring it out hard and shake off any excess oil.
Page 29: How To Clean The Fuel Filter Pot
How to clean the fuel filter pot NOTICE Do not operate near lit tobacco or other sources of ignition. Please clean inside the fuel valve every 50 hours of use. Carry out this job in a clean place free from dust and dirt. Move the fuel value to the closed (OFF) position.
Page 30 Drive clutch cable adjustment Move the drive clutch lever to the (stop) position and Drive clutch cable allow the drive clutch cable to move freely. Please loosen the drive clutch cable’s lock nut. Turn the adjust nut and adjust the tension on the drive clutch cable.
Page 31 Steering clutch cable NOTICE If there is a lot of give in the steering clutch lever and it feels weak, or you cannot perform a smooth turn, please adjust the steering clutch cable middle adjuster. Loosen the steering clutch cable middle adjuster’s lock Drive clutch cable nut.
Page 32 Adjusting crawler tension CAUTION When you first use a new crawler it will stretch and loosen a little as it becomes accustomed to the sprocket. If the crawlers are not correctly adjusted they can start slipping and their lifetime can also be significantly shortened.
Page 33: Regarding Long-Term Storage
Remove the belt cover and put the carrier in the dump position. (See page 16, How to operate the carrier dump) Put the drive clutch lever in the (drive) [top side] position and adjust the distance between the drive V-belt and the belt guide to a distance of 1/16-1/8 in. Return the carrier to its original position.
Page 34: Caution On Frozen Ground
Move the drive clutch lever to the (stop)(bottom side) position. Store the machine on a flat surface in a room that is cool, well ventilated and protected from the outdoor elements. 10. Put a cover over the machine to keep dust out. Please strictly carry out the above checks 2, 5-9 after every use.
Page 35: Detail Of Included Parts
Detail of included parts Part name Gauge/dimensions Quantity Remarks Operator manual Engine tool Attached to engine Double-ended wrench 10×12 14×17 19×22 Detail of consumable parts Part name Part number Quantity Remarks V-belt 89-6122-007401 LA74 Parking brake cable 80-1920-A07-00 Drive clutch cable 80-1923-961-00 Steering clutch cable 83-1920-962-00...
Page 36: Specifications
Specifications Model LS360 Weight (lb) Max. load (lb) Total length (inch) Total machine width (inch) 26.8 (each crawler 6.3) Total height (inch) 39.1 Grounded crawler length (inch) 27.2 Total width inc. crawlers (inch) 27.2 Min. ground clearance (inch) Floor height (inch) 14.5...
Page 37 Maker Honda Model GX120 Lubricant oil capacity (qt) Max. output kw (PS) 3.0 (4.2) Start-up method Recoil starter Total emissions(CC) Spark plug (NGK) BP6ES Fuel tank capacity (Gallons) 0.66 The values in parenthesis express measurements when the frame is extended. The above specification is subject to change without prior notification.
Page 38: Periodic Voluntary Inspection Table
Periodic Voluntary Inspection Table Neglecting inspection and maintenance is a cause of accidents and damage. Perform inspection referring to [Periodic voluntary inspection table] in order to always keep the machine functioning correctly. Perform annual inspection once a year and monthly inspection once a month, and starting checks every time you use the machine.
Page 39 Inspection. Inspection Content Oil leakage Oil seal, packing parts are not leaking oil. Cracking or deformity, mounting nuts Frame is not cracked or deformed. Nuts and Body and bolts are loose or have fallen off bolts have not fallen off. Cover Cracking, deformity, corrosion No cracking, deformity, corrosion.
Page 40: Troubleshooting
Troubleshooting If the engine is defective, perform diagnosis by referring to the following table and then taking the appropriate action. Effect Cause Treatment Safety switch is not in the [start up] position. Put the safety switch to the [start up] position. Choke lever has not been pulled out.
Page 41: Parts Supply Term Limit
If you have any question please talk to staff at the point of purchase or at our head office. At the time , please inform us of your machine’s[model type, serial number, and engine type]. Position of identifying seal : Orec America, Inc 19428 66th Ave.South,Q-102 Kent WA 98032 USA...
Page 42: Limited Warranty
LIMITED WARRANTY Terms and Conditions Orec America , Inc. provides a limited warranty of two (2) years for residential users, one (1) year for commercial users and one (1) year for rental companies, of its products against defects in workmanship and materials when said products are put to ordinary and normal use.
Page 43 Orec distributor. The dealer or distributors service manager will make a report and submit it to Orec America for consideration of warranty. 4) Orec will research claim and many request that parts be returned for further examination.Orec will report their decision to the distributor service manager or dealer from whom the claim was received.