Romer PROTON II Manual
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Romer PROTON II Manual

Manual coating equipment
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Manual coating equipment
PROTON II
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Summary of Contents for Romer PROTON II

  • Page 1 Manual coating equipment PROTON II...

  • Page 2: Table Of Contents

    PROTON II CONTROL PANEL ........................16 Initial start-up............................... 19 Daily start up ............................20 Remote control by PROTON II manual gun ....................24 Error diagnosis of the software........................25 Spare parts list PROTON II ..........................28 Ordering spare parts ..........................28 PROTON II Manual gun control unit ......................
  • Page 3 PROTON II manual powder gun - spare parts list ..................45 PROTON II manual powder gun - spare parts list ..................46 PROTON II manual powder gun - spare parts list (cont.) ................47 PROTON II manual powder gun - accessories ....................48 PROTON II flat jet nozzles - overview.......................

  • Page 4: General Safety Regulations

    Manufacturer of high quality equipment for powder coating ______________________________________________________ General safety regulations Safety symbols (pictograms) The following warnings with their meanings can be found in the Ge-ma operating instructions. The general safety precautions must also be followed as well as the regulations in the operating instructions. DANGER! Danger due to live electricity or moving parts Possible consequences: Death or serious injury...
  • Page 5 The use of other parts can lead to risk of injury. Only original ROMER spare parts should be used! Repairs must only be carried out by specialists or by authorized ROMER service centers. Unauthorized conversions and modifications can lead to injuries and damage to the equipment, and the ROMER guarantee would no longer be valid.
  • Page 6 The control units for the spray guns must be installed and used in zone 22. Spray guns are allowed in zone 21. Only original ROMER spare parts will guarantee that the explosion protection will be preserved. If damages occur by using spare parts...

  • Page 7: Static Charges

    Manufacturer of high quality equipment for powder coating ______________________________________________________ Static charges Static charges can have the following consequences: Charges to people, electric shocks, sparking. Charging of objects must be avoided by a pro- per grounding. Grounding All electricity conducting parts found in the workplace of 5 meters around each booth opening, and particularly the objects to be coated, have to be grounded.
  • Page 8 Manufacturer of high quality equipment for powder coating ______________________________________________________ Photographing with flashlight can lead to unnecessary releases and/or disconnections by safety devices. Photographing with flashlight is forbidden Disconnect the plugs before the machines are opened for maintenance or repair. The plug connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off.

  • Page 9: Proton Ii "V

    Manufacturer of high quality equipment for powder coating ______________________________________________________ "V" PROTON II Scope of delivery 11. Handle on snake powder 1. The control unit 12. Quick couplings 2. Manual Gun 13. Shelf 3. Injector 14. Circle Rubber 4. Stand with holder 15.
  • Page 10 Manufacturer of high quality equipment for powder coating ______________________________________________________ PROTON II 1. The control unit 2. Couplings 3. Injector 4. The paint 5. Stand with holder 6. The rotary wheel 7. Circle Plastic 8. Reducing air filter 9. Holder powder hose (not visible) 10 Gun 11.

  • Page 11: Operating Modes

    Manufacturer of high quality equipment for powder coating ______________________________________________________ Operating modes The PROTON II Manual gun control unit can be operated with two operating modes. According to the selected application mode, the spray voltage and the spray current are automatically adjusted and limited.

  • Page 12: Technical Data

    PROTON II Manual gun control unit Connectable guns PROTON II connectable PROTON II Attention: The PROTON II Manual gun control unit can only be used with the specified gun types! Electrical data Data PROTON II Mains input voltage 100-240 VAC...

  • Page 13: Start-Up And Operation

    Manufacturer of high quality equipment for powder coating ______________________________________________________ Start-up and operation PROTON II Gun control unit - connections on the rear wall Connection Description 1.1 Air Supply IN Compressed air connection (6-10 bar / 87-145 PSI) 2.1 Power IN Mains cable connection (100-240 VAC) 2.2 Aux...
  • Page 14 9. Connect the mains cable to the 2.1 Power IN plug and tigh- ten with provided screw Note: If no vibration motor (PROTON II) is connected, the 2.2 Aux output is to be locked tightly with the provided protection cap!
  • Page 15 Manufacturer of high quality equipment for powder coating ______________________________________________________ Connection guide...

  • Page 16: Proton Ii Control Panel

    Manufacturer of high quality equipment for powder coating ______________________________________________________ PROTON II CONTROL PANEL...
  • Page 17 Manufacturer of high quality equipment for powder coating ______________________________________________________ Symbol Function T1-T8 Buttons nominal values and system parameters T9 (Select) Selecting the display level T10-T11 Changing the program The choice of programs that can be set (max.20) The operation mode of painting flat details (factory) The operation mode of painting places hard to reach (factory) Mode of operation for repainting (factory) Enable / disable fluidization air...
  • Page 18 Manufacturer of high quality equipment for powder coating ______________________________________________________ Element Function A1-A4 Displays the current or programmed (fixed) values and parameters of voltage, current, air and individual programs of the operator (painter) Displays the program numbers, error codes, and blow gun The amount of paint (shown in%) The value of total air (shown in Nm3 / h) Current (displayed in uA)

  • Page 19: Initial Start-Up

    T16 Box device Vibration On during trig- Fluidizing air is switched On parallel by the trigger. (PROTON II) gering, delay of 1 minute after releasing gun trigger It runs after for 1 minute The key T16 switches the...

  • Page 20: Daily Start Up

    Switch on the booth Switch on the powder coating booth according to its operating manual. Daily start up The daily start-up of the PROTON II Manual gun control unit takes place by the following steps: Select the operating mode Select the application mode with three predefined modes (Preset mode) or the user-defined program mode with 20 user-defined programs (Pro- gram mode).
  • Page 21 Manufacturer of high quality equipment for powder coating ______________________________________________________...
  • Page 22 The selection takes place with the keys T1/T2 on the control unit or with the +/- keys on the rear side of the powder gun (PROTON II gun type). Factory default setting of 60% is recommended for initial spraying. The...
  • Page 23 Nm³/h, by using round jet nozzles with air-rinsed deflector plates, the factory default value is approx. 0.5 Nm³/h! Setting the fluidizing The fluidizing can be adjusted on the PROTON II, S and PROTON manual device. The powder fluidizing depends on the powder type, the air humidity and the ambient temperature.

  • Page 24: Remote Control By Proton Ii Manual Gun

    By pressing one of the keys, the preset values display will be shown! Shut-down The shut-down of the PROTON II Manual gun control unit takes place in following steps: 1. Remove the powder gun trigger 2. Switch off the control unit 3.

  • Page 25: Error Diagnosis Of The Software

    Error diagnosis of the software General information The correct function of the PROTON II Manual gun control unit is con- stantly monitored. If the equipment software determines a fault, an error message is indicated with an error code. Following is monitored:...
  • Page 26 Manufacturer of high quality equipment for powder coating ______________________________________________________ Code Description Criteria Remedy High voltage: No oscillation, cable broken, os- Replace gun cable, cascade etc. Gun error cillator or gun defective Power supply: Power pack defective or over- Replace the power pack, if error Overvoltage +15V supply loaded is permanent...
  • Page 27 Manufacturer of high quality equipment for powder coating ______________________________________________________ Help codes list The last appeared four errors are stored in a list by the software. If an er- ror appears, which is already in the list, it will not be listed again. If the list is full, no more new entries are added.

  • Page 28: Spare Parts List Proton Ii

    Ø 8/6 mm, 8 mm outside diameter (o/d) / 6 mm inside diameter (i/d) WARNING! Only original ROMER spare parts should be used, because the hazardous location approval will be preserved that way! The use of spare parts from other manufacturers will invalidate the ROMER...

  • Page 29: Proton Ii Manual Gun Control Unit

    Manufacturer of high quality equipment for powder coating ______________________________________________________ PROTON II Manual gun control unit PROTON II Manual gun control unit - complete 1001 060 Front plate - see corresponding spare parts list Housing and power pack - see corresponding spare parts list...

  • Page 30: Manual Gun Control Unit - Outside Rear Wall

    Manufacturer of high quality equipment for powder coating ______________________________________________________ Manual gun control unit - outside rear wall PROTON II rear wall - complete (aluminium version) 1000 063 PROTON II rear wall - complete (steel version) 1004 500 1 Rear wall (aluminium version)

  • Page 31: Manual Gun Control Unit - Outside Rear Wall

    Manufacturer of high quality equipment for powder coating ______________________________________________________ Manual gun control unit - outside rear wall Manual gun control unit - outside rear wall...
  • Page 32 Manufacturer of high quality equipment for powder coating ______________________________________________________ PROTON II Manual gun control unit - rear wall 1 Pneumatic group - complete 1001 029 2 Throttle motor - completely assembled 1000 064 3 Main solenoid valve cable - PROTON II...

  • Page 33: Proton Ii Manual Powder Gun

    PROTON II manual powder gun Scope of delivery PROTON II manual powder gun An PROTON II manual powder gun with gun cable, 6 m Rinsing air hose, 6 m Flat jet nozzle, complete Round jet nozzle with deflector kit (Ø 16, 24 and 32 mm)

  • Page 34: Technical Data

    0°C - +40°C Temperature range (+32°F - +104°F) 85°C (+185°F) Max. operating temperature Approvals II 2 D PTB05 ATEX 5007 Attention: The PROTON II manual powder gun can be connected to the PROTON and the PROTON II (without remote control) control units!

  • Page 35: Start-Up And Operation

    Manufacturer of high quality equipment for powder coating ______________________________________________________ Start-up and operation Connecting guide 1. Connect the compressed air supply hose from the com- pressed air circuit directly to the filter unit main connection on the rear side of the equipment (connecting 1/4"BSP male thread).
  • Page 36 FILTER Fluidizing Air Injector Connecting guide - overview...

  • Page 37: Function Check

    The display for current and high voltage on the control unit shows the actual value. The high voltage is present in the PROTON II gun, and the LED illuminates The high voltage can be set with the corresponding keys (See also the control unit operating instructions) 5.

  • Page 38: Start-Up

    The displays illuminate and the control unit is ready for operation Note: The next procedure for starting-up the PROTON II manual powder gun is explicitly described in the PROTON IIcontrol unit operat-ing instructions (chapter "Initial start-up" and "Daily start up")!

  • Page 39: Maintenance And Cleaning

    Manufacturer of high quality equipment for powder coating _________________________________________________________________ Maintenance and cleaning Note: Regular and conscientious maintenance increases the operating life of the unit and ensures a longer, more constant coating quality! Daily maintenance 1. Clean the gun, see chapter "Cleaning" Weekly maintenance 1.

  • Page 40: Cleaning

    Manufacturer of high quality equipment for powder coating _________________________________________________________________ Cleaning Cleaning the PROTON II manual powder gun Frequent cleaning of the gun serves to guarantee the quality of the coat- ing. Note: Before cleaning the powder gun, switch off its control unit. The...
  • Page 41 7. Clean the powder hose 8. Reassemble the gun and connect it Attention: Cleaning the PROTON II manual powder gun with the following sol-vents is not allowed: Ethylene chloride, acetone, ethyl acetate, methyl ethyl ketone, me- thylene chloride, premium gasoline, turpentine, tetrachloromethane,...
  • Page 42 Manufacturer of high quality equipment for powder coating _________________________________________________________________ the wedge of the electrode holder is worn down Nozzles with deflectors: if the wedge of the electrode holder is worn down, then the electrode holder is to be replaced...

  • Page 43: Troubleshooting Guide

    Manufacturer of high quality equipment for powder coating _________________________________________________________________ Troubleshooting guide General information Fault Criteria Solution H11 (error message on Gun not connected Connect the gun control unit) Gun plug or gun cable Replace corresponding defective part or send in for repair Remote control on pow- Replace remote control der gun defective...

  • Page 44: Spare Parts List Proton Ii

    Ø 8/6 mm, 8 mm outside diameter (o/d) / 6 mm inside diameter (i/d) WARNING! Only original ROMER spare parts should be used, because the hazardous location approval will be preserved that way! The use of spare parts from other manufacturers will invalidate the ROMER...

  • Page 45: Proton Ii Manual Powder Gun - Spare Parts List

    1002 101 positive polarity, incl. gun cable - 6 m, rinsing air hose - 6 m, flat jet nozzle, brush and parts kit, without powder hose B PROTON II manual powder gun shaft (incl. cascade) Negative polarity (-) 1001 891...

  • Page 46: Proton Ii Manual Powder Gun - Spare Parts List

    Manufacturer of high quality equipment for powder coating _________________________________________________________________ PROTON II manual powder gun - spare parts list PROTON II manual powder gun - spare parts...

  • Page 47: Proton Ii Manual Powder Gun - Spare Parts List (Cont.)

    1000 047 20.1 Electrode holder - complete 1000 055 20.2 Flat jet nozzle 1000 049 PROTON II adaptor for PGC control unit (not shown) 1001 952 Cleaning brush - Ø 12mm 389 765 Parts set (not shown), consisting of: 1002 359...

  • Page 48: Proton Ii Manual Powder Gun - Accessories

    Manufacturer of high quality equipment for powder coating __________________________________________________________________________________________________________ PROTON II manual powder gun - accessories PROTON II flat jet nozzles - overview Multispray- Application A + B Threaded sleeves Adapter NF08 Profiles NF08 1000 047 (Standard nozzle) 1000 049...

  • Page 49: Proton Ii Round Jet Nozzles - Overview

    Manufacturer of high quality equipment for powder coating __________________________________________________________________________________________________________ PROTON II round jet nozzles - overview Deflectors Ø 16 mm For large flat sur- NS02 NS02 331 341 face areas 378 518 382 914 382 922 1000 948 Ø 24 mm 331 333 Ø...

  • Page 50: Powder Hose Connectors - Overview

    Manufacturer of high quality equipment for powder coating __________________________________________________________________________________________________________ Powder hose connectors - overview Powder hose connector Application Part no. Remarks Hose connector for 1002 030 O-ring is included 9-10 mm hoses Hose connector for 1001 340 O-ring is included 11-12 mm hoses...

  • Page 51: Injector G2

    Manufacturer of high quality equipment for powder coating ________________________________________________________________ Injector G2 Principle of the injector and influence of supplementary air If air flows through the nozzle into the cavity, a vacuum is created in the cavity (see figure below). This vacuum causes powder to be drawn up the suction tube and into the cavity.

  • Page 52: Powder Volume Setting Table For G2 Injector

    PROTON control unit. Powder volume setting table for G2 injector In order to set the ideal powder volume on the PROTON /PROTON II, it is recommended to select the firmness of the powder cloud or the total air first.

  • Page 53: Guide Values For Proton /Proton Ii With G2 Injector

    Manufacturer of high quality equipment for powder coating ________________________________________________________________ Guide values for PROTON /PROTON II with G2 injector All values in these tables are guide values. Differing environmental condi- tions, wear and different powder types can change the table values.

  • Page 54: Cleaning And Maintenance

    Manufacturer of high quality equipment for powder coating ________________________________________________________________ Cleaning and maintenance Injector cleaning Cleaning should be done daily before starting work or at color change: 1. Remove the injector from the hopper 2. Pull powder hose off the hose fitting (4) 3.

  • Page 55: Cleaning The Check Valves

    Manufacturer of high quality equipment for powder coating ________________________________________________________________ Cleaning the check valves Note: Take care by dismantling the check valve, because the ball/spring can easily be lost! Check valve Ball Spring Note: Do not immerse the ball in solvent! The G2 injector should be cleaned once daily as a minimum! Nor-mally, it is sufficient to clean as described on the previous page.

  • Page 56: Troubleshooting Guide

    Manufacturer of high quality equipment for powder coating ________________________________________________________________ Troubleshooting guide Problem fixing The injector could be dirty or clogged, if the powder gun does not spray powder in spite of the control unit being switched on. Error/cause Repair Injector nozzle, check valve, powder Clean corresponding part, if nec- hose or powder gun are clogged essary replace...

  • Page 57: Spare Parts List G2

    Ø 8/6 mm, 8 mm outside diameter (o/d) / 6 mm inside diameter (i/d) WARNING! Only original ROMER spare parts should be used, because the explosion protection will also be preserved that way. The use of spare parts from other manufacturers will invalidate the ROMER...

  • Page 58: G2 Powder Injector (G2 Type) - Spare Parts List

    Manufacturer of high quality equipment for powder coating ________________________________________________________________ G2 powder injector (G2 type) - spare parts list G2 powder injector (complete, pos. 1-9) 391 530 1 Injector body (without pos. 2) 1000 132 2 O-ring - Ø 16x2 mm 231 517# 3 Insert sleeve - PTFE 377 724#...

  • Page 59: G2 Powder Injector (G2 Type) - Spare Parts

    Manufacturer of high quality equipment for powder coating ________________________________________________________________ G2 powder injector (G2 type) - spare parts...

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