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ARCA 827S.E Series Operating Manual

Signal box with inductive limit value transmitters for linear and rotary actuators
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Operating manual
Signal box with inductive limit value transmitters for
linear and rotary actuators
Series 827S.E/X
09.2019 / 1.0

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Summary of Contents for ARCA 827S.E Series

  • Page 1 Operating manual Signal box with inductive limit value transmitters for linear and rotary actuators Series 827S.E/X 09.2019 / 1.0...
  • Page 2 Original instructions © ARCA Regler GmbH. All rights reserved. Cover picture background: Freepik.com...

  • Page 3: Table Of Contents

    Validity of the manual ...................... 5 Contact details.........................  5 Other applicable documents.................... 5 Place of storage of the manual.................... 5 ARCA ONSITE ........................ 5 Safety............................ 7 Introduction.......................... 7 General safety information ......................  7 Explanation of symbols and notices .................. 7 Warning symbols on the device ....................
  • Page 4 Table of contents ARCA Regler GmbH Electrical connection, 3-wire, direct switching ...............  32 Commissioning ........................ 34 Commissioning........................ 34 Service and maintenance .................... 36 Technical Data ........................ 38 Disposal and recycling .......................  40 4 / 42 09.2019 / 1.0 Series 827S.E/X...

  • Page 5: General Data

    ARCA ONSITE If the product was supplied as part of a complete control valve, the oper- ating documentation can be downloaded from our ARCA ONSITE portal with the help of the control valve's serial number. Two options are available here: 1.
  • Page 6 ARCA Regler GmbH 2. Visit the website https://onsite.arca-valve.com/search and enter the ARCA order no. and ARCA serial no. of the control valve. The or- der no. and serial no. of the control valve can be found on the device pass and on our order confirmation.

  • Page 7: Safety

    ARCA Regler GmbH 2 Safety Safety Introduction This manual contains all the information you need for the connection and commissioning of the device. It is addressed to people who mechanically mount, electrically connect, parameterise and commission the device, as well as service and main- tenance technicians.

  • Page 8: Warning Symbols On The Device

    Intended use Observe the following: WARNING ARCA signal boxes may be used only for the applications foreseen in the associated technical documentation. Proper transport, stor- age, erection, assembly, installation, commissioning, operation and maintenance are required for trouble-free and safe operation. The permissible environmental conditions must be maintained.

  • Page 9: Improper Modifications To The Device

    ARCA Regler GmbH 2 Safety Improper modifications to the device WARNING Modification to the device Modifications and repairs to the device, in particular in potentially explos- ive areas, can be dangerous for personnel, the plant and the environ- ment! ► Modify or repair the device only as described in the instructions for the device.

  • Page 10: Conformity To European Directives

    2 Safety ARCA Regler GmbH 2.10 Conformity to European directives The CE mark on the device indicates its conformity to the following European directives: 2014/30/EU Directive of the European Parliament and of the Council on the harmonisation of the Laws of the Member States relating to electromagnetic com- patibility.
  • Page 11 ARCA Regler GmbH 2 Safety WARNING Impermissible accessories and impermissible spare parts Danger of explosion in potentially explosive areas or damage to the device! ► Use exclusively original accessories and original spare parts. ► Observe all relevant installation and safety instructions described in the manuals for the device, accessories and spare parts.

  • Page 12: Transport, Storage And Packaging

    3 Transport, storage and packaging ARCA Regler GmbH Transport, storage and packaging Transport Transport at a temperature lower than -40 °C or higher than +80 °C is not permissible. Storage NOTICE Improper storage! There is a danger of the product no longer functioning if it is stored im- properly.

  • Page 13: Type Plate

    ARCA Regler GmbH 4 Type plate Type plate Illustration 2: 827S nameplate Manufacturer Device name Type Observe the operating manual Protection class Approval ATEX marking for potentially explosive areas Internal capacitance Internal inductance Fabrication number Series 827S.E/X 09.2019 / 1.0 13 / 42...

  • Page 14: Type Key

    5 Type key ARCA Regler GmbH Type key 827S. 1. Series 827S. 2. Explosion protection not explosion proof explosion protected "ia" 3. Number of slot-type initiators 1 slot-type initiator 2 slot-type initiators 3 slot-type initiators 4. Types of slot-type initiators SC 3.5…NO…-BU...

  • Page 15: Description

    Linear actuators may be mounted in a number of ways. ▪ NAMUR or IEC 60534 ▪ integrated mounting (ARCA, SAMSON) The signal box can be mounted and operated on all normal actuators. The device is available for single-acting and double-acting actuators as well as for potentially explosive and non-potentially explosive applica- tions.

  • Page 16: Device Components

    6 Description ARCA Regler GmbH Device Components Illustration 3: Construction Cable gland Terminal set Proximity switch Screw Washer Screw Washer Switching disc 16 / 42 09.2019 / 1.0 Series 827S.E/X...

  • Page 17: Electrical Connections

    ARCA Regler GmbH 6 Description Circlip Washer Spring washer Spacer sleeve Base plate 6.3.1 Electrical Connections The signal box's connecting terminals are located on the left-hand side. Series 827S.E/X 09.2019 / 1.0 17 / 42...

  • Page 18: Assembly

    7 Assembly ARCA Regler GmbH Assembly Safety instructions for assembly CAUTION Improper installation Improper installation can result in damage to the device, its destruction or the impairment of its function. Ascertain that the device shows no visible signs of damage each time before installing it.
  • Page 19 ARCA Regler GmbH 7 Assembly certainty with regard to the actual working stroke (pneumatic actuat- ors often have a setting distance reserve), the next larger scale value should be selected. The centre of the pin should rest on the scale line on the lever (2).

  • Page 20: Mounting With Mounting Kit "Linear Actuator Iec 60534

    7 Assembly ARCA Regler GmbH Illustration 6: Mounting the signal box on the actuator 7.2.2 Mounting with mounting kit "Linear actuator IEC 60534" Included with the mounting kit "Linear actuator IEC 60534", stroke 3 to 35 mm, are (see figures below for serial numbers): Serial No.
  • Page 21 ARCA Regler GmbH 7 Assembly 2. Push the sensing hoop (18) into the cut-outs in the clamping pieces (19). Adjust to the required length, and tightened the screws (5) so that it is still just possible to push the sensing hoop.
  • Page 22 7 Assembly ARCA Regler GmbH Assembly procedure - linear actuator IEC Illustration 8: Mounting the feedback lever on the actuator stem Illustration 9: Lever mounted Illustration 10: Assembly with mounting bracket 22 / 42 09.2019 / 1.0 Series 827S.E/X...

  • Page 23: Mounting With Mounting Kit "Rotary Actuator Vdi/Vde 3845

    ARCA Regler GmbH 7 Assembly Illustration 11: Fastening to different types of yoke Mounting with mounting kit "Rotary actuator VDI/VDE 3845" Included with the mounting kit "Rotary actuator VDI/VDE 3845", are (see figures below for serial numbers): Serial No. of Name...
  • Page 24 7 Assembly ARCA Regler GmbH 5. Fig. 16: Carefully place the signal box with the mounting bracket on the actuator. One of the two pins (35) of the coupling wheel (25) must engage in the driver (26). 6. Fig. 17: Align the signal box / mounting bracket centrally on the actu- ator and screw tight (screws are not included with the supply, but are part of the actuator's mounting bracket).
  • Page 25 ARCA Regler GmbH 7 Assembly Illustration 14: Mounting the driver on the actuator Illustration 15: Alignment of mounting bracket Series 827S.E/X 09.2019 / 1.0 25 / 42...

  • Page 26: Use Of The Signal Box In A Humid Environment

    7 Assembly ARCA Regler GmbH Illustration 16: Positioner with mounting bracket fitted on rotary actuator 1 Positioner fixing plane 2 Rotary actuator Illustration 17: Mounting bracket (supplied by the actuator manufacturer) and dimen- sions Use of the signal box in a humid environment CAUTION Never clean the signal box with a high pressure cleaner.
  • Page 27 ARCA Regler GmbH 7 Assembly This information provides you with important notes on mounting and op- erating the signal box in wet environments (frequent heavy rain and/or persistent tropical condensation) in which protection class IP66 is no longer sufficient, in particular when there is a risk that the water might freeze.

  • Page 28: Electrical Connection

    8 Electrical connection ARCA Regler GmbH Electrical connection Basic safety instructions WARNING Inappropriate power supply Risk of explosion in potentially explosive areas in case of inappropriate power supply, e.g. if alternating current is used instead of direct current. ► Connect the device in accordance with the prescribed supply and signal circuits.
  • Page 29 ARCA Regler GmbH 8 Electrical connection WARNING Improper routing of shielded cables Risk of explosion due to equalisation currents between the potentially explosive area and areas that are not potentially explosive. ► Earth shielded cables leading into the potentially explosive area at one end only.

  • Page 30: Electrical Connection Standard

    8 Electrical connection ARCA Regler GmbH Electrical connection standard Type 827S.E11 and 827S.E12 Illustration 19: 827S_Terminal diagram_2-wire_1NO Type 827S.E21 and 827S.E22 Illustration 20: 827S_Terminal diagram_2-wire_2NO 30 / 42 09.2019 / 1.0 Series 827S.E/X...

  • Page 31: Electrical Connection Ignition Protection Class Ex Ia Iic

    ARCA Regler GmbH 8 Electrical connection Type 827S.E31 and 827S.E32 Illustration 21: 827S_Terminal diagram_2-wire_3NO 3 Switching amplifier Ex ia 5 limit value transmitter 2 EN 60947-5-6 4 limit value transmitter 1 6 limit value transmitter 3 Electrical connection ignition protection class Ex ia IIC Type 827S.X11 and 827S.X12...

  • Page 32: Electrical Connection, 3-Wire, Direct Switching

    8 Electrical connection ARCA Regler GmbH Type 827S.X21 and 827S.X22 Illustration 23: 827S_Terminal diagram_2-wire_2NO_EX 1 Area of no explosive hazard 4 limit value transmitter 1 2 Potentially explosive 5 limit value transmitter 2 area 3 Switching amplifier Ex ia EN 60947-5-6 Electrical connection, 3-wire, direct switching Type 827S.E13...
  • Page 33 ARCA Regler GmbH 8 Electrical connection Type 827S.E23 Illustration 25: 827S_Terminal diagram_3-wire_2NO Type 827S.E33 Illustration 26: 827S_Terminal diagram_3-wire_3NO 4 limit value transmitter 1 5 limit value transmitter 2 6 limit value transmitter 3 Series 827S.E/X 09.2019 / 1.0 33 / 42...

  • Page 34: Commissioning

    9 Commissioning ARCA Regler GmbH Commissioning WARNING Improper commissioning in potentially explosive areas Failure of device or risk of explosion in potentially explosive areas ► Do not put the device into operation until it is completely assembled and connected. ► Consider the effects on other devices in the plant before commis- sioning.
  • Page 35 ARCA Regler GmbH 9 Commissioning 4. Loosen the screw of the vane (60) 5. Coarse adjustment of the vane (80) with input signal 0% (valve posi- tion "closed") 6. Tighten the screw (60) 7. Apply a 100% input signal 8. Loosen the screw (40) on the limit value transmitter "B"...

  • Page 36: Service And Maintenance

    10 Service and maintenance ARCA Regler GmbH Service and maintenance Basic safety instructions WARNING Impermissible repair of the device Repairs may be carried out only by authorised personnel. WARNING Impermissible accessories and impermissible spare parts Risk of explosion in potentially explosive areas or damage to the device.
  • Page 37 ARCA Regler GmbH 10 Service and maintenance WARNING Dust deposits thicker than 5 mm Risk of explosion in potentially explosive areas. The device can heat up as a result of dust deposits. ► Remove dust deposits that are thicker than 5 mm.

  • Page 38: Technical Data

    11 Technical Data ARCA Regler GmbH Technical Data Basic device Signal box 827S. . Angular range 60° for linear valves (10 - 120 mm) and 90° for rotary valves Ambient temperat- -40 to +80 °C Connections Cable entry 1-off M20 x 1.5 Terminals Cage clamp max.
  • Page 39 ARCA Regler GmbH 11 Technical Data Electrical data, explosion-proof version Ignition protection II 1 G Ex ia IICT6…T1 Ga class Intrinsic safety for connection to elec- Type 1 Type 2 Type 3 Type 4 trical circuits with the = 16 V...

  • Page 40: Disposal And Recycling

    Particular attention is to be paid to dead spaces (pressure compensation, bellows, etc.) ► Observe the legal regulations for the disposal of media that are haz- ardous to health ARCA products are modularly constructed and can be sorted by material into the following components. ▪ Electronic components ▪ Metals ▪...
  • Page 42 www.arca-valve.com...

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