Raychem E-100-L1 Installation Instructions Manual

Approvals
Hazardous Locations
Class I, Div. 2, Groups A, B, C, D
Class II, Div. 2, Groups E, F, G
Class III
CLI, ZN1, AEx em II T*
Ex em ll T*
BR-Ex em II
E-100-L is IECEx certified for use with:
BTV-CR/BTV-CT:
QTVR-CT:
XTV-CT:
KTV-CT:
VPL-CT:
(1)
Except VPL
*For system Temperature Code, see heating cable or design documentation
Kit Contents
Item Qty Description
A 1 End seal and light assembly
B 2 Insulated parallel crimps (blue)
C 1 End seal label
D 1 Cable lubricant
E 1 Cable tie
F 1 Core sealer
WARNING:
This component is an electrical device that must be
installed correctly to ensure proper operation and to
prevent shock or fire. Read these important warnings
and carefully follow all of the installation instructions.
• To minimize the danger of fire from sustained
electrical arcing if the heating cable is damaged
or improperly installed, and to comply with the
r equirements of Tyco Thermal Controls, agency
certifications, and national electrical codes, ground-
fault e quipment protection must be used. Arcing may
not be stopped by conventional circuit breakers.
• Component approvals and performance are based
on the use of Tyco Thermal Controls-specified
parts only. Do not use substitute parts or vinyl
electrical tape.
(1)
IECEx BAS 06.0043X
IECEx BAS 06.0045X
IECEx BAS 06.0044X
IECEx BAS 06.0046X
IECEx BAS 06.0048X
.
• The black heating cable core and fibers are
conductive and can short. They must be properly
insulated and kept dry.
• Damaged bus wires can overheat or short. Do not
break bus wire strands when scoring the jacket or
core.
• Keep components and heating cable ends dry
before and during installation.
• Bus wires will short if they contact each other.
Keep bus wires separated.
• Use only fire-resistant insulation materials, such
as fiberglass wrap or flame-retardant foam.
• Leave these installation instructions with the user
for future use.
E-100-L
High-Profile End Seal with Light
Installation Instructions
Description
The E-100-L is a NEMA 4X-rated end seal kit with a light that indicates
voltage at the end of the circuit. It is designed for use with Raychem
BTV-CR, BTV-CT, QTVR-CT, XTV-CT, KTV-CT, and VPL-CT industrial
parallel heating cables. Once installed, the end seal is easily re-entered for
maintenance and the heating cable can be accessed without removing the
end seal. The LED indicator light provides excellent visibility.
This kit may be installed at temperatures as low as –40°F (–40°C). For
easier installation store above freezing until just before installation.
Two units are available:
E-100-L1 for 100–120 volts.
E-100-L2 for 200–277 volts.
Make sure voltage rating of light is the same as that of the heat-tracing circuit.
For technical support call Tyco Thermal Controls at (800) 545-6258.
Tools Required
• Wire cutters
• Needle nose pliers
• Panduit CT-100 crimp tool or equivalent
Additional Materials Required
• Pipe strap
Optional Materials
• Small pipe adapter for 1 in (25 mm) and smaller pipes:
Catalog number JBS-SPA P/N E90515-000
Leash
Strain
relief
A
Stand
F
CAUTION:
Health Hazard: Prolonged or repeated contact
with the sealant in the core sealer may cause skin
i rritation. Wash hands thoroughly. Overheating or
burning the sealant will produce fumes that may
cause polymer fume fever. Avoid contamination of
cigarettes or tobacco. Consult MSDS VEN0033 for
further information.
CHEMTREC 24-hour emergency telephone:
(800) 424-9300.
Non-emergency health and safety information:
(800) 545-6258.
®
• Utility knife
• Slotted screwdriver or nutdriver
• GT-66 or GS-54 glass cloth tape
B
Light
C
D
E