Summary of Contents for Airobotics Optimus-1 EX-FTS
- Page 1 Optimus-1 EX - FTS Mast Assembly Procedure OPT1-M-104 Rev.01 07-05-2019 Page 1 of 33...
- Page 2 Airobotics. In the event this manual is sold or distributed to any other party, no warranty or guarantee, expressed or implied, is made as to the...
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Page 3: Table Of Contents
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Table of Contents Abbreviations ............................. 6 Applicable Documents ..........................6 About this Document ..........................7 About the FTS ............................7 The Location .............................. 8 FTS Mast Unit Parts List .......................... 9 Preparing the Antennas for Assembly .................... - Page 4 OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Table of Figures Figure 1 The FTS Mast Unit box, mounted on the upper mast ................. 8 Figure 2 FTS Main Antenna bracket mounting ....................10 Figure 3 Taoglass RF antennas bracket mounting ................... 11 Figure 4 Connecting the V-bracket sub-assemblies to the mast ..............
- Page 5 OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Table of Tables Table 1 Parts list for assembling the FTS Mast Unit box on the mast ............9 Table 1 Parts list for assembling the FTS main antenna on the bracket ............. 10 Table 1 Parts list for assembling the Taoglass antennas on the bracket .............
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Page 6: Abbreviations
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 1 General Information System Mast Subsystem FTS system Component FTS Communications Box Action/Trigger Emergency Landing (ELS) Maintenance authority “I” Level minimum level Time evaluation for the entire work (in hours) Name Date Signature Composed by... -
Page 7: About This Document
IMPORTANT NOTES: 1. Two people are needed to assemble the FTS Mast Unit on the mast. 2. Only professional Airobotics personnel can assemble, install and maintain the FTS Mast Unit equipment. 3. This procedure should be performed only after the mast is standing erect in its designated place, and the first section has been raised and locked into place. -
Page 8: The Location
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3 FTS Mast Unit Mechanical Assembly 3.1 The Location The FTS Mast Unit box is assembled on the upper mast, as illustrated in Figure 1 Figure 1 The FTS Mast Unit box, mounted on the upper mast Page 8 of 33... -
Page 9: Fts Mast Unit Parts List
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.2 FTS Mast Unit Parts List The FTS Mast Unit requires the following items for assembly on the mast (see Table 1). Description PLM ID Image MM05114 FTS Cellular Antennas Bracket MM05112 FTS Main ANT Bracket 100108... -
Page 10: Preparing The Antennas For Assembly
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.3 Preparing the Antennas for Assembly 3.3.1 Preparing the Main Antenna for Assembly To prepare the antennas for assembly on the mast, assemble them to the antenna bracket, as illustrated in Figure 2 Figure 2 FTS Main Antenna bracket mounting Description... -
Page 11: Preparing The Taoglass Antennas For Assembly
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.3.2 Preparing the Taoglass Antennas for Assembly Figure 3 Taoglass RF antennas bracket mounting Description PLM ID Image 100112 TAOGLAS #OMB.6912.03F21 MM05114 FTS Cellular Antennas Bracket Table 3 Parts list for assembling the Taoglass antennas on the bracket Page 11 of 33... -
Page 12: Mounting The Antennas On The Mast
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.4 Mounting the Antennas on the Mast To mount the antennas on the upper mast, do the following: 1. Connect the Main antenna bracket to the V-bracket that’s located below the camera/whether station V-bracket (see Figure 4 Figure 4 Connecting the V-bracket sub-assemblies to the mast... -
Page 13: Mounting The Fts Unit Box On The Mast
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.5 Mounting the FTS Unit Box on the Mast Figure 5 The location of the FTS Mast Unit cabinet on the mast Page 13 of 33... -
Page 14: Figure 6 Attach The Hold Hanging (Metal Pole Clamp) Brackets To The Mast
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure To mount the FTS Mast Unit Box on the mast, do the following: 1. Attach the FTS cabinet to the mast with hold hanging (metal pole clamp) brackets, using the screws that were prepared in advance (see Table 1 Figure 6 2. -
Page 15: Sim Card Installation
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure FTS Mast Unit Electrical Assembly 4.1 SIM Card Installation To install the SIM card into the FTS mast unit box, do the following: 1. Make sure that the FTS unit isn’t connected to any power source, neither AC (via POE port) or Battery power. -
Page 16: Figure 9 Open The Lid Of The Rv50 Cellular Modem Box
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3. Unscrew the two screws that anchor the RV50 cellular modem (see Figure 9 Figure 9 Open the lid of the RV50 cellular modem box 4. Lift the RV50 modem, and rotate it so that the SIM card holder opening is accessible (see Figure 10 Figure 10 The SIM Card holder lid... -
Page 17: Figure 11 The Orientation Of The Sim Cards In The Sim Card Holder
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Figure 11 The orientation of the SIM cards in the SIM Card holder 7. Close the cover of the SIM card holder and screw its screws back on. 8. Screw on the RV50 modem back into the panel of the FTS mast unit box, and then close the cover of the box, with the screws. -
Page 18: Battery Installation
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 4.2 Battery Installation To install the battery into the FTS mast unit box, do the following: Unscrew the 4 screws of the battery holder (see Figure 12 Figure 12 The battery holder and its 4 screws Description PLM ID Image... -
Page 19: Figure 13 The Battery Socket
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 2S2P LiFePo4 Battery Figure 13 The battery socket 4. Connect the battery lead connector into the FTS_V1EX_MAIN_PCB (EO05016) connector J16 (see Figure 13 Power LEDs Figure 14 The Power LEDs Page 19 of 33... - Page 20 OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 5. If the battery was connected correctly, then all the power LEDs (except D32 "POE" LED) should be turned on (see Figure 14 6. Close the FTS unit, make sure to have the cover 4 screw firmly tightened. Page 20 of 33...
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Page 21: Fts Electrical Assembly
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 4.3 FTS Electrical Assembly 4.3.1 Connecting the Antenna Electrical Cables Description PLM ID Image 100266 CBL Assy N-TYPE PLUG LMR 400 6' MM05114 CBL FTS 15m POE + Cable Table 6 Parts list for antenna cables Cellular Antenna LoRa... -
Page 22: Figure 16 Cable Connections In The Fts Mast Unit Back Panel
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure POE + Ground From DC Panel 2J10 From Cellular Antenna From LoRa Antenna Figure 16 Cable connections in the FTS mast unit back panel Ground POE + From DC From LoRa Antenna From Cellular Antenna Panel 2J10 Figure 17 The FTS mast unit back panel... -
Page 23: Figure 18 The Mast Unit Interfaces Cover Panel
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Figure 18 The mast unit interfaces cover panel Connect the CAT7 15m cable into the FTS port 2J10 2J10 Port Figure 19 The mast unit interfaces panel 9. Close the mast output interfaces cover panel (using the 5 Philips-head screws). Page 23 of 33... -
Page 24: Dc Electrical Panel Modifications
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 4.4 DC Electrical Panel Modifications IMPORTANT NOTE: Before performing any work on the DC/AC mast electrical panels, make sure to turn OFF the Mast Unit’s main power switch, and the internal UPS switch (inside the AC cabinet)!!! Main Power Switch Figure 20 The Mast main power switch... -
Page 25: Disconnecting Wires And Cables
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 4.4.1 Disconnecting Wires and Cables Perform the following wiring modifications to the DC electrical panel: 1. Disconnect the LAN cable that connects Port 4 from the MOXA to the 2SP4 surge protection module (see Figure 21). -
Page 26: Figure 22 The Wire Connecting The 2J4 Connector To The 2F17 Fuse
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 2. Disconnect the wire that connects the 2J4 connector to the 2F17 fuse (see Figure 22). Figure 22 The wire connecting the 2J4 connector to the 2F17 fuse Page 26 of 33... -
Page 27: Figure 23 Electrical Diagram Of The Mast (V1 Ex) Dc Electrical Panel
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Figure 23 Electrical diagram of the Mast (V1 EX) DC electrical panel Page 27 of 33... -
Page 28: Installing Poe Injector
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure NOTE: Figure 23 illustrates an electrical diagram of the Mast’s DC electrical panel, after the modifications have been completed. 4.4.2 Installing POE Injector POE-162 Injector Figure 24 The location of the POE-162 Injector after installation NOTE: If the designated location of the POE is not clear, contact the Mechanical Engineering team. -
Page 29: Figure 25 Mount The Poe-162 Injector On The Din Mounting Rail
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure To install the POE-162 Injector into the DC electrical circuits box, do the following: 1. Mount the POE on the metal DIN mounting rail (see Figure 25). Figure 25 Mount the POE-162 Injector on the DIN mounting rail 2. -
Page 30: Figure 27 Connect The 48V+ Wire Via The 1A Fuse 2F17
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Figure 27 Connect the 48V+ wire via the 1A fuse 2F17 4. Connect the injector power connection into the POE+ unit (see Figure 28). Figure 28 Connect the injector power into the POE+ unit Page 30 of 33... -
Page 31: Figure 29 Connect Cables Into The Rj45 Interfaces
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 5. Connect the POE+ Ethernet + DC port (POE port) into CBL-00168 cable (connected into Surge protector "2SP4") (see Figure 29). 6. Connect the POE+ Ethernet port (10/100 port) into the MOXA at port 4 with short CAT6A cable (0.5m) (see Figure 29). -
Page 32: Figure 30 The P1 And Poe In-Use Indicator Leds
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 7. Turn ON the Mast main power switch (see Figure 20 8. Make sure that the POE injector Green LED "P1" is turned on (see Figure 30). 9. Make sure that the POE injector Orange LED "POE IN-USE" is turned on (see Figure 30). POE IN-USE Figure 30 The P1 and POE In-Use indicator LEDs 10. - Page 33 OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 5 FCC Compliance Statement This device has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in residential installations. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio and television reception.
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