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4000.12 Tank Shower
Project name:
Tag No.:
Project No. Haws:
Order No.:
Manufacturer:
Document version:
Date of issue:
Before starting all tasks, read the operating instructions!
4000.12_V1
©Haws AG Switzerland
Picture 1: Cover picture
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Haws AG
Bachweg 3
CH-3401 Burgdorf
Switzerland
Tel.: +41 (0)34 420 60 00
Fax: +41 (0)34 420 60 01
Mail: info@haws.ch
www.haws.ch
140556 v1
08.08.2014
2014.08.08
Confidential
Autor: tara
Page 1
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Summary of Contents for Haws 4000.12
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Page 1: Picture 1: Cover Picture
4000.12 Tank Shower Picture 1: Cover picture Project name: Tag No.: Project No. Haws: Order No.: Manufacturer: Haws AG Bachweg 3 CH-3401 Burgdorf Switzerland Tel.: +41 (0)34 420 60 00 Fax: +41 (0)34 420 60 01 Mail: info@haws.ch www.haws.ch Document version:... -
Page 2: Table Of Contents
THERMOSTAT RAYSTAT CONTROL 10 ............................34 12.6 INDUCTIVE SENSOR IS M12 ................................ 34 12.7 BIMETAL THERMOMETER Model 52 ............................34 CERTIFICATION HAWS............................. 35 DECLARATION OF CONFORMITY HAWS ........................36 LIST OF FIGURES ..............................37 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland... -
Page 3: General Information
Safetyequipement are also applicable. Illustrations in this documentation The illustrations in this guide are for the purpose of explanation and may differ from the actual design of your safety shower. 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 3... -
Page 4: Symbol Explanation
… points to a potentially dangerous situation, which may lead to property damage if it is not avoided. _____________________________________________ NOTICE … emphasizes useful hints and recommendations as well as information for efficient and trouble-free operation. _____________________________________________ 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 4... -
Page 5: Disclaimer
Furthermore, our employees are always interested in new information and experience arising from use and which can be valuable for the improvement of our products. 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 5... -
Page 6: Safety Information
Wear personal safety equipment in accordance with the relevant local regulations. DESCRIPTION CORRECT USE TO THE INTENDED PURPOSE The safety shower 4000.12 combination unit Is a Body shower with water and additive inlet connection at storage tank. In combination with an Integrated eyewash with water supply connection to storage tank. -
Page 7: Name Plate
NAME PLATE Picture 2: Name plate OVER HEAD TANK SHOWER HAWS Integrated model 4000.12 is a self contained combination shower with a 1200 liter over head tank. The shower is driven by gravitiy of the water column. Optional: The water tank can be ordered heat traced and insulated for outdoor application. - Page 8 The sensor will be activated if the water level drops below the set point. Tank is insulated and heat traced. The water temperature will be controlled by Thermostat and scald valve. 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 8...
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Page 9: Delivery Includes
DELIVERY INCLUDES The Tank shower Model 4000.12 will be tailored to include the following: 1x 1200lt Tank (stainless steel). Heat traced and insulated. (25-28°C) 1x Eye wash, mounted inside (Stainless steel). Activated by foot treadle (Stainless steel). Capacity of approx. 6l/min 1x Body shower (Stainless steel) Capacety of approx. -
Page 10: General Arrangement
GENERAL ARRANGEMENT Picture 3: Drawing of GA Haws 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 10... -
Page 11: Id Processschemastics
P & ID PROCESSSCHEMASTICS Picture 4: P&ID Drawing 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 11... -
Page 12: Controls
To activate: Push down To turn off: Pull up 3. Grate To activate: step on. To turn off: step off and pull the pushflag up [2.] Picture 5: controls 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 12... -
Page 13: Spare Parts
SPARE PARTS Picture 6: Drawing of spare parts 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 13... -
Page 14: Spare Part List
High visibility stripe 3196111 Bush bearing 4265010 Pull Rod 4950620 Signal Label “Full” 5250054_1 Signal Label “Empty” 5250054_2 Proxy switch 5726797 Ball valve 6550269 Ball valve 6575876 Scald valve SP157 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 14... -
Page 15: Recommended Spares For 2 Years Continuous Operation
RECOMMENDED SPARES FOR 2 YEARS CONTINUOUS OPERATION DESCRIPTION Part No. Drawing Pos. No. Stop bracket 86606 Wire rope 1412491/L1220 Eye wash dust cover 1973025 Lever 2758075 Bush bearing 4265010 Scald valve SP157 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 15... -
Page 16: Material Of Construction
Ball Valve chromed brass Eye wash Stainless steel Frame Stainless steel casing Stainless steel Tank Stainless steel Grate Galvanized steel Pipes and Fittings Stainless steel Screws, washer, nuts Stainless steel 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 16... -
Page 17: Wiring Drawing
WIRING DRAWING Picture 7: Wiring diagram 4000.12_V1 2014.08.08 Autor: tara ©Haws AG Switzerland Confidential Page 17... -
Page 18: Installation And Erection Instruction
Watersupply: drinking water or water of the same quality according to european or national standards No electrical installations near the splash area 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 18... -
Page 19: Assembly Instruction
4) The tank-shower is supplied with brackets to anchor the frame to the floor or concrete pit. Anchor the tank-shower with the supplied brackets picture 11. Haws AG recommends to use M10 screws for anchoring. picture 10 markings picture 11 Installation 4000.12_V1... -
Page 20: Picture 12 Installation
13 Pay attention that the plain bearing holder is also mounted with the same screws on the right inside. picture 14 plain bearing holder picture 13 Installation picture 14 Installation 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 20... -
Page 21: Picture 15 Installation
9) The foot treadle should be mounted on the right below. Attach the rope from the push flag to the foot treadle. picture 17 picture picture 17 Installation picture 18 Installation 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 21... -
Page 22: Picture 19 Installation
Loctite on the thread and screw the short rod in as far as possible and make sure that the hole is perpendicular to the surface. picture 21 lever picture 21 Installation 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 22... -
Page 23: Picture 22 Installation
Install the cable for the alarm to the junction box. (4,5,6) picture 23 picture 24. Detailed information you’ll find on the electrical wiring diagram picture 7. picture 24 Electrical installation Electrical supply Alarm picture 23 Electrical installation 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 23... - Page 24 Upon erecting at low temperatures (below freezing point) it is recommended to connect the electronical equipement first. This prevents damage to the tank-shower unit by freezing. In addition ensure that the thermostat is turned on and connected 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 24...
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Page 25: Connection List
NOTICE The dissassembly of the eye wash unit may only be performed by qualified personnel after the manufacturer/supplier has been consulted and has given his approval. 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 25... -
Page 26: Pre-Commissioning Procedure
6. Confirm that all valves are left in standby position and that polar shower booth is ready for operation 7. Fill-up watertank of unit Commissioning completed and accepted: Sign: ___________ ____________ Date: ___________ ____________ 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 26... -
Page 27: Briefing Of Personnel And Organisation Of Maintenance
Ensure that new personnel will be trained Organisation of maintenance • please ensure that the maintenance of the Emergency Safety Shower is done in accordance with the instructions staded on this Documentation. 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 27... -
Page 28: Site Acceptance Protocol
Technical Conditions and is ready to use by the Customer. Signed at_____________ on the____________Day of____________________________ FOR THE Customer Name: _________________________________________ Function: _______________________________________ FOR THE Manufacturer Name: _________________________________________ Function: _______________________________________ 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 28... - Page 29 Attendees during Site Acceptance Test: Customer: Name: Function: E-Mail Manufacturer: Name: Function: E-Mail Factory Acceptance notes: FOR THE Customer Name: _________________________________________ Function: _______________________________________ FOR THE Manufacturer Name: _________________________________________ Function: _______________________________________ 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 29...
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Page 30: Maintenance
Check if safety shower is according to current applicable laws, yearly regulations and standards If not: arrange remedial action Complete the maintenance report Replace all filter in watersupply All two years Complete the maintenance report 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 30... -
Page 31: Maintenance Report
11.2 MAINTENANCE REPORT Use following Page as a master copy. 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 31... - Page 32 Maintenance report of the Year 20..Safetyshower model Haws 4000 Tank shower Facility: ………………………………………….. Weekly check DATE STATE SIGN. DATE STATE SIGN. yearly check DATE SIGNATURE Check if according to applicable laws, regulations and standards DATE...
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Page 33: Trouble Shooting
Check the fuses of the power supply line, and also check the wiring to the shower regarding damages. If there are any questions that cannot be answered here, please consult Haws Integrated. 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland... -
Page 34: Manuals / Drawings & Certificates Of Components
12.3 POWER CONNECTION KIT C-150-E www.pentairthermal.ch 12.4 JUNCTION BOX GIFAS TYPE 3020 www.gifas.ch 12.5 THERMOSTAT RAYSTAT CONTROL 10 www.systectherm.ch 12.6 INDUCTIVE SENSOR IS M12 www.steute.ch 12.7 BIMETAL THERMOMETER Model 52 www.manometer.ch 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 34... -
Page 35: Certification Haws
13 CERTIFICATION HAWS Picture 25 Certificate Haws AG 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 35... -
Page 36: Declaration Of Conformity Haws
14 DECLARATION OF CONFORMITY HAWS picture 26 Certificate of Conformity Haws 4000.12_V1 2014-08-08 Autor: tara ©Haws AG Switzerland Confidential Page 36... -
Page 37: List Of Figures
15 LIST OF FIGURES Picture 1: Cover picture ............................1 Picture 2: Name plate ............................. 7 Picture 3: Drawing of GA Haws ..........................10 Picture 4: P&ID Drawing ............................11 Picture 5: controls ..............................12 Picture 6: Drawing of spare parts.......................... 13 Picture 7: Wiring diagram .............................
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