CONTENTS 1. Introduction 2. Complete set 3. Product description 4. Technical data 5. General form and components of gasoline motor pump 6. Safety information 7. Safety symbols description 8. Other symbols description 9. Preparing to work 10. Startup 11. Maintenance operation 12.
Thank you for buying gasoline motor pump Könner & Söhnen. This Operation Manual contains safety precautions, use description and adjustment of motor pumps Könner & Söhnen KS 50, KS 80, KS 100, KS 50HP, KS 80TW as well as maintenance procedures.
We offer four-stroke gasoline motor pumps of main types: pure water motor pumps (KS 50, KS 80, KS 100); trush water motor pumps (KS 80TW) and high- pressure motor pumps (KS 50HP). TECHNICAL DATA...
GENERAL FORM AND COMPONENTS OF GASOLINE MOTOR PUMP Fig 1 1. Starter handle 2. Fuel valve 3. Air throttle 4. Throttle valve 5. Fuel tank cover 6. Oil filler 7. Ignition switch 8. Cover for filling of motor pump with water 9.
SAFETY INFORMATION Following safety requirements are binding in all cases of use of gasoline motor pump Könner & Söhnen: - Before the first use please read this Operation Manual and keep it for future use. - Please get information about functions and control elements. - Please learn how you can stop engine and motor pump units during their operation fast, properly and safely.
SAFETY SYMBOLS DESCRIPTION мал 2 a. Be careful when using the device! Follow e. Follow safety precautions to avoid safety rules listed in manual. electric shock. b. Use the motor pump only in areas that f. Carefully read the manual before using are well ventilated, or on open areas.
PREPARING TO WORK COMMISSIONING For commissioning: 1. Fill the crankcase with oil (0.6 l) 2. Pour petrol in the tank 3. Remove the air filter cover and fill in the separator air filter with motor oil (50-100 ml). 4. Before start, the pump must be completely filled with water. BEFORE OPERATION - Remove foreign objects from area of motor pump use.
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- Please tank the device only outdoor, far away from ignition or inflammation sources. No smoking during motor pump filling. - Do not fill fuel tank completely. Please fill tank with fuel 4 cm below the fuel tube edge so that there is the place for fuel extension. - Do not open gasoline tank cover and add gasoline during engine operation or without waiting of its cooling after operation.
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WATERFLOOD HOSE When operating the motor pump, please always use special nondeformable reinforced thick-wall waterflood hose. The suction tube shall be corrugated, because it works in compression. Fix the hose on the port with special fixation ring. ATTENTION - DANGER! Always set pumping filter at the end of hose before operation.
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IMPORTANT! Please note! The oil designated for 2-stroke engines can damage the engine of motor pump Könner & Söhnen. Please use only engine oil for 4-stroke engines. Fig 3 Oil filler cover 5W-30, 10W-30 The engine oil selection depends on climatic zone. For general use in many climatic zones it is usually recommended to use oil SAE 10W-30.
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ATTENTION - DANGER! - Gasoline is a flammable and explosive! - Fill the motor pump only when stopping the engine and in the well-ventilated room. - Do not operate motor pump near open fire. No smoking during its operation. - The fuel level shall be lower than fuel tank filler. Do not let overflow fuel tank. Ensure that the tank cover is tightly closed after refilling.
STARTUP ENGINE STARTING - Turn the fuel valve (А) to ON. - To start cold engine, move the air throttle lever (В) to CLOSE. When the engine heat up, please turn on the throttle to OPEN. - Switch the ignition switch (С) to ON. Fig 7 Fig 8 Fig 9...
Fig 12 ENGINE STOPPING. To stop engine safely and properly, please follow this sequence: - Move the throttle valve (D) to SLOW. - Switch the ignition switch (С) to OFF. - Turn the fuel valve (А) to OFF. ATTENTION - DANGER! For emergency stop of engine switch the ignition switch (С) to OFF.
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Routine maintenance First Every 3 Every 6 Once a service is carried out Each month months months year or in theeachappointed start or 20 or 50 or 100 time interval hours hours hours hours Check Engine Replacement Check Air filter Cleaning Fuel tank Cleaning...
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Fig 13 Oil filler cover Oil crankcase plug ATTENTION - DANGER! Wash your hands thoroughly with soup and water after each engine oil replacement. The used engine oil is dangerous to your health and in case of long contact it can cause skin cancer. The used engine oil can also harm the environment if it is not subject to utilization in special stations designated for it.
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MAINTENANCE OF SPARK PLUGS The spark plug shall be free from snuff and must always have proper contact gap. It will enable reliable engine operation. Be careful of hot engine parts, do not touch them in order not to get burned! 1.
TRANSPORTATION Before moving or transporting the motor pump ensure that ignition switch ON/OFF and fuel valve are set at OFF. Set motor pump level in order not to spill the fuel. Gasoline vapor or spilled gasoline are inflammable and explosive! For easy motor pump transportation use packaging, which pump was sold in.
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IMPORTANT! 1. The gasoline is under certain conditions extremely inflammable and explosive. All operations shall be carried out after turning off the engine and in the well- ventilated room. 2. Do not smoke and use open fire in the service activity room. 3.
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Before the first start-up after long-term keeping carry out service activities using the table below: SHELF LIFE RECOMMENDED SERVICE ACTIVITIES (to make first start-up easier) Less than 1 month Not necessary From 1 to 2 months Drain a float of carburetor and preliminary fuel filter.
TROUBLESHOOTING GUIDE FAILURE POSSIBLE CAUSE POSSIBLE ELIMINATION Incorrect action Keep directions of this sequence Operation Manual Improper carburetor Call the service center Engine fails to start adjustment or is inoperative Clean, set adequate Defective spark plug gap or replace plug Dirty fuel filter Replace Irregular throttle valve...
WARRANTY SERVICE CONDITIONS WARRANTY CONDITIONS. The warranty period of gasoline motor pumps Könner & Söhnen is declared in warranty card and starts from date of product sale. Failures caused by manufacturer are eliminated gratis during warranty period. warranty valid only if the warranty card and tear-off coupons are duly filled and you have a cheque.
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