TOOLINE HY30i User Manual
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TOOLINE HY30i User Manual

Inverter generator. 4-stroke engine
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CHONGQING HEYA TECHNOLOGY CO., LTD.

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Summary of Contents for TOOLINE HY30i

  • Page 1 CHONGQING HEYA TECHNOLOGY CO., LTD.

  • Page 3: Table Of Contents

    CONTENT Stop the engine RESET Hour-meter...

  • Page 4: 1 . Safety Information

    1. SAFETY INFORMATION To ensure personal and property safety, please carefully read the following information. Place the generator on a level surface in order to avoid overturning or spilling fuel. WARNING Children and pets should be keep away from the operating area. Do not operate with wet hands.
  • Page 5 SAFETY LABEL: <<05>>...

  • Page 6: Safety Labei Iocations

    2. SAFETY LABEL LOCATIONS <<06>>...
  • Page 7 FUEL CAP CONTROL PANEL WHEEL AIR CLEANER MAINTENANCE MAINTENANCE COVER MUFFLER COVER HANDLE STARTER GRIP BATTERY MAINTENANCE COVER <<07>>...

  • Page 10: Pre-Operation Check

    NOTE 4. PRE- OPERATION CHECK ■ Using non-detergent or 2-stroke oil could shorten the engine’s working life. WARNING ■ Use high quality engine oil with strong detergents Be sure the generator is on a level surface and the generator is stopped. ■...

  • Page 11: Check Fuel Level

    FUEL CAP OPEN NOTE ■ Before the engine oil drops below the safety margin, the low oil alert system will stop the UPPER LIMIT MARK engine automatically The oil alert indicator light ill be on. THE HIGHEST FUEL LEVEL ■ To avoid the inconvenience caused by THE LOWEST unexpected stopping, it is advisable to...

  • Page 12: Check Air Cleaner

    4.3) Check Air Cleaner Check the air cleaner element is clean and in good condition. a. Loosen the air cleaner maintenance cover AIR CLEANER ELEMENT screws, and remove the cover. COVER SCREW AIR CLEANER COVER NOTE ■ Do not run the engine without the air AIR CLEANER MAINTENANCE cleaner element.

  • Page 13: Starting The Engine

    5. STARTING THE ENGINE The generator is provided with three means of starting the engine: recoil ■ starter, local electrical starting, wireless remote electrical starting. NOTE Before starting the engine, disconnect the load from the AC receptacle. ■ When fueling for the first time, refueling, or ■...
  • Page 14 STARTER GRIP NOTE ■ When the engine switch is turned to "RUN/REMOTE” position, the engine will be in stand-by starting mode. If the engine is started within 15min, the mode will be ineffective. If the generator re-enters the stand-by starting mode again, the engine switch should be returned to “STOP”, and then turn to NOTE...
  • Page 15 NOTE NOTE ■ Engine switch should not stay in the “START” ■ If the generator stops and can not restart, position for more than 1 second during check the oil level first. starting. ■ If the oil alert indicator light (red) is on during the generator running, oil needs to be added.

  • Page 16: Generator Use

    6. GENERATOR USE 1000 meters contact with an authorized Tooline o o l i n e service agent to modify the carburetor.Generator output power should be modified according to the WARNING altitude and ambient temperature. ● Be sure to ground the generator when the The correction factor is outlined in chapter 13.

  • Page 17: Dc Application

    6.1) DC Application WARNING The DC receptacle, 15-30V under no load condition, ● For continuous operation, do not exceed the may be used for charging 12V battery only. rated output power of generator. NOTE ● Do not make parallel connection with other ■...
  • Page 18 WARNING ● The battery can release explosive gases. Keep the battery away from sparks or fires. Charge the battery in ventilated conditions. ● Battery electrolyte contains sulfuric acid that could cause severe burns to the skin and eyes. Therefore it is necessary to wear protective clothing and a mask.

  • Page 19: Ac Application

    NOTE While using the AC power, the DC power ● can be used at the same time. ● Overload indicator light is on, disconnect load, press “RESET” button to recover the output of generator. OVERLOAD INDICATOR LIGHT(RED) 6.2) AC applications PLUG 6.2.1) Start the engine and make sure the output NOTE...

  • Page 20: Output And Overload Indicator

    6.4) Oil Alert System 6.3) Output and Overload Indicator In normal operation, the output indicator light The oil alert system is designed to prevent engine (green) will remain If the generator is damage caused by an insufficient amount of oil overloaded (over 2.6kVA), or the connected in the crankcase.
  • Page 21 7. STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch to the position immediately. “STOP” 7.1) Switch off the connected electrical appliances, STOP and pull out their plugs. RUN/REMOTE START 7.3) Turn the fuel switch to the position.

  • Page 22: Maintenance

    If the engine must run, be sure the (2) These items should be serviced by your area is well ventilated. The exhaust contains servicing dealer. Refer to Tooline manual for poisonous carbon monoxide gas. service procedures. Use genuine Tooline quality components to T o o l i n e t replace the worn components.
  • Page 23 8.1.3)Place oil collection pan under oil drain plug. 8.1.4)Remove the oil drain plug, and drain oil into the oil collection pan completely. 8.1.5) Reinstall the oil drain plug. OIL RULER BOLT OIL FILLER OIL POT COVER SCREW UPPER LEVEL Oil Capacity: 0.6L AIR CLEANER MAINTENANCE COVER OIL FILLER HOLE...

  • Page 24: Air Cleaner Service

    NOTE It is an environmental requirement that the used oil be put into a sealed container and then be transported to a service station for recycling. Do not COVER SCREW throw it into the trash or pour it on the ground. 8.2) Air Cleaner Service A dirty air cleaner will restrict air flow into the carburetor.

  • Page 25: Spark Plug Service

    8.2.2) Take out the air cleaner element, and clean it with non- flammable or high flash point 8.3) Spark Plug Service solvent, then dry it. 8.2.3) Soak the air cleaner element in clean Recommendation spark plug: F7TC engine oil, and squeeze out the excess. Check the spark plug gap and clean away carbon deposition.

  • Page 26: Spark Arrester Maintenance

    8.3.6) Reinstall the spark plug cap 8.3.2) Take off the spark plug with the spark plug 8.3.7) Reinstall the spark plug maintenance cover. spanner. 8.3.3) Visual inspection the spark plug. Change spark plug if its insulator is NOTE cracked or chipped. Clean with a wire brush if the spark plug is ■...
  • Page 27 8.4.3)Use a brush to remove carbon deposits from the spark arrester . If the spark arrester is worn, replace it. 8.4.4)Reinstall the spark arrester and muffler guard. 8.5 Replace battery and fuse 8.4.2)Take the spark arrester from the If the battery is flat, replace it. muffler after the engine has cooled down.
  • Page 28 NOTE 8.5.6) Re hook the battery belt, and reinstall ■ When the engine is running, the battery will the cover. be charged by the charging system of generator. ■ The battery should be charged for long storage periods. Use a charging current less than 0.15c amperes (c: battery rated capacity) when charging the battery.

  • Page 29: Transporting/Storing

    9.TRANSPORTING/STORING Storing for a long period: 9.1) Make sure the storage area is without To avoid fuel spilling during transportation or excessive humidity and dust. temporary storage, the engine switch should turn to the “OFF’ position, and the generator should be 9.2) Drain off the fuel.
  • Page 30 b. Turn the fuel switch to “ON” position, and loosen STARTER GRIP the carburetor drain screw to discharge gasoline from the carburetor. 9.3) Change the oil while engine is still warm. 9.4) Remove the spark plug, and pour a tablespoon of clean engine oil (10~20ml)into the cylinder.
  • Page 31 Is the spark plug in good condition? Replace it if necessary Is the DC circuit Push the DC circuit protector OFF? protector ON. If the engine still does not start, contact with an authorized Tooline dealer Contact an authorized Tooline dealer <<29>>...

  • Page 32: Technical Specifications

    11. TECHNICAL SPECIFICATIONS Specifications Parameters DC Output 12V/5A Fuel Tank Volume Model DJ170F 7.4L 4-stroke, overhead valve, Type Continuous Running Time 7.0h single cylinder, forced-air cooling Fuel Consumption Engine Displacement 208ml 490g/kW.h Working Ambient Temperature -20 ~40 Bore*Stroke 70.0mm*54.0mm Max. Altitude 1000m Compression Ratio 8.5:1...
  • Page 33 Hourmeter Aux. Winding 1 Ground Terminal Main ECON.SW Winding Receptacle Engine Switch Stepper Motor Actuator Booster Plate Battery 12V 7Ah Ignition Trigger Oil sensor Spark Ignition Winding plug Winding Connector Aux. Winding 2 <<31>>...

  • Page 34: Appendix

    13. APPENDIX 13.1) Environment Correction NOTE: Relative humidity 60% correction factorC- 0.01； The standard condition of rated power output: Relative humidity 80% correction factorC -0.02； Altitude:0m Relative humidity 90% correction factorC- Ambient temperature:25 C 0.03； Relative humidity 100% correctionfactorC- Relative humidity:30% 0.04；...

  • Page 35: Noise And Access

    2005/88/EC This information, however, will enable the user of the machine to make a better evaluation of the Model of generator set: HY30i hazard and risk. Sound Pressure Level: dB(A) Guaranteed Sound Power Leve l：...

  • Page 36: Consumer Information

    The provisions contained in this written warranty are not intended to limit, modify, take away from, disclaim or exclude any warranties set forth in, or the operation of, any applicable legislation. Tooline Ltd 49A Sonter Road Sockburn Christchurch NEW ZEALAND Phone: +64 3 3655931 Fax: +64 3 3655932 Email: sales@tooline.co.nz Web site: www.tooline.co.nz...

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