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U.S.SAWS One Man Operating Manual

Dual component polymer pump

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One Man
Dual Component
Polymer Pump
Operating Manual
1-877-817-6687
www.ussaws.com

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Summary of Contents for U.S.SAWS One Man

  • Page 1 One Man Dual Component Polymer Pump Operating Manual 1-877-817-6687 www.ussaws.com...
  • Page 2 Capacity 2 - 6.5 Gallon Tanks Electrical Requirements 120 V Motor 1/2 HP Weight 220 lbs Table of Contents Symbols & Labels Safety Set - Up and Operation Troubleshooting Disclosure Parts Revision Date 8/26/2019 One Man Dual Component Polymer Pump...
  • Page 3: Symbols & Labels

    Read the operator’s manual carefully and understand the contents before you use this equipment. Always wear a protective helmet Always wear breathing protection Always wear hearing protection Always wear protective glasses or full face protection Always use ground fault protection One Man Dual Component Polymer Pump...
  • Page 4: Safety

    Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of One Man Dual Component Polymer Pump...
  • Page 5 5. Disconnect power supply before servicing gear/chain or changing gears. www.P65Warnings.ca.gov 6. Disconnect power supply before opening or servicing the electrical components. One Man Dual Component Polymer Pump 7. Make sure there is adequate ventilation If a gas powered generator is being used to supply...
  • Page 6: Set - Up And Operation

    1. Prior to filing tanks, premix the Part A Polyol (gray component). 2. Ensure that Part A material is placed in Part A tank and Part B material is placed in Part B tank. DO NOT CROSS CONTAMINATE. It is advised to keep the lid on the tank that is not being filled. One Man Dual Component Polymer Pump...
  • Page 7 2. In case material is run to the bottom of the tank, remove static mixing tip and dispense remaining material into a waste container until tanks are empty and line sputters at the static tip. a. Fill both tanks with hydraulic fluid to approximately 3 inches from the bottom. b. Dispense hydraulic fluid to purge the pumps and lines. Ensure some One Man Dual Component Polymer Pump...
  • Page 8 2. Before use, cure test should be performed by dispensing through the static mixer onto a cardboard or plastic sheet and monitored for 10-15 minutes to confirm cure prior to commencement of filler placement. 3. Follow instructions outlined above under “Prior to Use” and “Dispensing Filler”. One Man Dual Component Polymer Pump...
  • Page 9 1. Dispense all remaining polyurea into waste container. 2. Once polyurea has been dispensed, partially fill each tank with hydraulic fluid and run through the machine to ensure pumps and lines have been purged. 3. Grease fittings on the manifold. 4. Wrap mixing manifold with plastic or shrink wrap tightly sealing end and preventing moisture exposure and absorption into manifold. 5. Package up for storage. One Man Dual Component Polymer Pump...
  • Page 10: Troubleshooting

    NO FLOW situations and will typically occur when the motor is being placed under excess strain. Most common to occur when dispensing in cold environments or freezer/cooler installations. C. If control box fuses are not “blown”, check trigger switch mechanism One Man Dual Component Polymer Pump...
  • Page 11 (without the manifold attached), check each hose line for contamination or restriction. Ultimately, it will be VERY difficult to visually find a restriction inside the hose line. Generally, hose lines should be replaced before starting a project. E. If hose lines are clear, buildup or restriction will likely be within one or both pump units. Disassemble, clean thoroughly, and reassemble. Attach hose lines and test flow ratio. One Man Dual Component Polymer Pump...
  • Page 12: Disclosure

    US SAWS makes no endorsement of any brand or type of material (polyurea, epoxy, polyurethane, or any other product that can be dispensed with this equipment) as to its suitability and/or performance for any use or service. One Man Dual Component Polymer Pump...
  • Page 13 Tank Lid SX20005-5 Tank Handle SX20422 Debris Screen Pump Frame SX20402-32 SX20200 Motor Sprocket Pump Assembly SX20403 SX20511 Chain (Not Pictured) Axle US24600-23 US30048-1 Front Caster Rear Wheel SX20509 Idler Sprockets SX20401 Pump Driven Sprocket One Man Dual Component Polymer Pump...
  • Page 14 Parts SX20506 Tool Box Lid SX20523 Electronics Box SX20305-4 Motor SX20201 Fluid Pumps One Man Dual Component Polymer Pump...
  • Page 15 SX20304 - Push Switch SX20313 - Speed Control Knob SX20306-2 - Speed Control Potentiometer SX20010 - Static Mixing Tip SX20113 - Manifold SX20012 - Night Cap SX20111 - Static Mixer Retaining Nut SX20424 - Straight Fitting One Man Dual Component Polymer Pump...