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Ravenstor Road
Wirksworth
Derbyshire
DE4 4FY
ENGLAND
Sales Tel:
+44 (0) 1629 824 284
Sales Fax:
+44 (0) 1629 824 613
Email:
info@hgigenerators.com
sales@hgigenerators.com
Website:
www.hgigenerators.com
Operation and Maintenance Manual
Petrol Generator
8.0 - 9.6 kW Air Cooled
for build numbers:
VRP80-TIN12-TL, VRP96D-TL, VRP96T-TL
Publication No: 498-1019
© Harrington Generators International Limited
All rights reserved. No part of this publication may be reproduced in any material form (including photography or storing in
any medium by electronic means or other) without the written permission of the copyright holder except in accordance with
the provisions of the Copyright, Designs and Patents Act 1988.
Applications for the copyright holder's written permission to reproduce any part of this publication should be addressed to
Harrington Generators International Limited at the address above.
Any reference to trademarked product names used within this publication is owned by their respective companies.
Harrington Generators International Limited reserves the right to change the contents of this document without prior notice.
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Summary of Contents for HGI Generators VRP80-TIN12-TL
- Page 1 Petrol Generator 8.0 - 9.6 kW Air Cooled for build numbers: VRP80-TIN12-TL, VRP96D-TL, VRP96T-TL Publication No: 498-1019 © Harrington Generators International Limited All rights reserved. No part of this publication may be reproduced in any material form (including photography or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988.
- Page 2 Change Control Date Version Author Reason for change Jun 15 Provisional Draft for Review by Ken Croft Jun 15 Updated following review and released Jan 17 Upd Warranty Iss H Oct 17 Upd Warranty...
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Page 3: Table Of Contents
Harrington Generators International Contents Contents INTRODUCTION ..................... 1 CERTIFICATION ..................... 3 EC Declaration of Conformity ..............3 SPECIFICATION ..................... 4 Model Specifi cation ..................4 SAFETY ......................5 A few words about safety ................5 Operator Responsibility ................5 Precautions ....................6 Earthing ...................... - Page 4 Contents Harrington Generators International PARTS AND SERVICE ................. 17 Contact Details .................... 17 Warranty Statement ..................17 Functional Spares ..................17 TRANSPORTATION ..................18 STORAGE ..................... 18 WIRING ......................19 MANUFACTURER’S SERVICE AND USER GUIDES LINKS ...... 20 Vanguard 350000 Series Engine Operators Manual ......... 20 Mecc Alte S20FS/T20F User Manual ............
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Page 5: Introduction
Harrington Generators International Introduction Introduction Thank you for purchasing a quality generator, carefully HGI Limited manufacture a wide range of generating manufactured to the highest standards by one of the sets and accessories, including generators approved World’s leading generator manufacturers, Harington for use in Telecoms, Railway and Military applications Generators International (HGI). - Page 6 Harrington Generators International 498-1019 Petrol Generator...
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Page 7: Certification
Harrington Generators International Certifi cation Certifi cation EC Declaration of Conformity In accordance with ISO/IEC 17050-1:2004 Conformity Assessment - Suppliers’ Declaration of Conformity Harrington Generators International Ltd. Ravenstor Road, Wirksworth, Derbyshire DE4 4FY Declare that 110V/230V Dual Voltage or 400V/230V Petrol Generators Equipment Model Name VRP80-TIN12-T... -
Page 8: Specification
Specifi cation Harrington Generators International Specifi cation Engine: Nominal Power 12.5kW Vanguard 350000 Series 570cc OHV V Twin Cylinder Engine Speed 3000 rpm Frame: Mild Steel, Polyester Powder Coat Finish Trolley Mounted Dimensions: 1055 x 675 x 755 l x w x h (mm) Fuel Tank Options: Standard 8.5 litre capacity Performance Class:... -
Page 9: Safety
Harrington Generators International Safety Safety A few words about safety Your safety and the safety of others are very important and using this generator safely is an important responsibility. HGI have designed this generator to give safe and dependable service if operated in accordance to these instructions. -
Page 10: Precautions
Earthing The earth pins of the output socket(s) are electrically connected to the metalwork of the generator. VRP80-TIN12-TL 110V CTE with centre tap to earth. VRP96D-TL has the neutral connection fl oating and not tied to earth. VRP96T-TL has a star neutral point which is fl oating and not tied to earth. -
Page 11: Operation
Harrington Generators International Operation Operation The guidelines for operating the generator outlined in the section refer to both the standard frame generators and the trolley mounted generators. However, diagramatically the images refer to the standard frame. Generator Layout Recoil Starter Fuel Tank Tool and Lead Tray... -
Page 12: Pre-Operation Checks
Operation Harrington Generators International Pre-Operation Checks Engine Oil Full Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped. Use 4-stroke fully synthetic motor oil that meets or exceeds the requirements for API service classifi cation SF, SG, SH, or SJ or later (or equivalent). -
Page 13: Starting
Harrington Generators International Operation NOTICE If the fuel tank is empty and dry it will take up to 10 minutes for fresh fuel to prime the fi lters and carburettor. Fuel Shut Fully fi ll the tank to speed this up. Off Valve Fuel Capacity 8.5 Litres Throttle... -
Page 14: Stopping
If you always operate the engine at 110V CTE 2 x 16A, VRP80-TIN12-TL high altitudes, have these carburettor modifi cations TB005 1 x 32A, 1 x 63A performed by a reputable service company or contact 63A Main MCB HGI. - Page 15 Harrington Generators International Operation NOTICE If the fuel shut off valve is left ON for transport the movement may bounce the carburettor fl oat and allow fuel to fl ood the engine. Always ensure that the fuel shut off valve is turned to CLOSED when not in use.
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Page 16: Fault Finding
Fault Finding Harrington Generators International Fault Finding IMPORTANT: If the following checks and investigations can be completed without the use of tools then the User can safely un- dertake them. If tools are needed then ONLY trained technicians can undertake the work safely. Wiring diagrams can be obtained from HGI to help with electrical fault fi... -
Page 17: Maintenance
Harrington Generators International Maintenance Maintenance Good maintenance is essential for safe, economical, and trouble free operation. This not only ensures that your engine is at its optimum in fuel effi ciency, but maintains the engine in order to minimize the risk of breakdowns. This will save you money in the long run, as worn items can be spotted sooner, saving further problems. -
Page 18: Safety Precautions
Maintenance Harrington Generators International 1. Place the generator on a level surface, and place Safety Precautions a suitable container under the drain plug bolt. Some of the most important safety precautions follow. 2. Disconnect spark plug leads and keep away from However, we cannot warn you of every conceivable spark plugs. - Page 19 Harrington Generators International Maintenance NOTICE Operating the engine without the air fi lters or with the fi lter installed loosely will allow dirt to enter the engine, causing rapid engine wear. Install the air fi lters securely. All engines have a round air cleaner cartridge. In addition, some engines have a pre-cleaner.
- Page 20 Maintenance Harrington Generators International Clean / Replace Inline Fuel Filter Alternator Ensure that the cooling air vents do not become blocked by dirt, debris etc. WARNING Petrol is highly fl ammable and explosive. You can Check the brushes and slip rings for wear every 12 be burned or seriously injured when handling fuel.
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Page 21: Parts And Service
Harrington Generators International Parts & Service Parts and Service Contact Details Technical Help Line Parts Department Staffed by friendly Technical Engineers who will Tel: +44 (0) 1629 821 645 advise on the correct generator for your power Fax: +44 (0) 1629 821 606 requirements, its application and safe use. -
Page 22: Transportation
Transportation / Storage Harrington Generators International Transportation Do not lay the generator on its side when moving, storing, or NOTICE operating it. Oil may leak and damage the engine or your property If the generator has been used, allow it cool for at least 15 minutes before loading the generator on the transport vehicle. -
Page 23: Wiring
Harrington Generators International Wiring Wiring If you require details about the wiring of the generator then please contact HGI Sales or Technical Helpline Sales: +44 (0)1629 824 284 Technical: +44 (0) 1629 821 614 or 821 652 Petrol Generator 498-1019... -
Page 24: Manufacturer's Service And User Guides Links
Harrington Generators International Manufacturer’s Service and User Guides Links Every effort is made to ensure that the manufacturer’s user and service guides contained in this manual are the latest available at the time of publication. If in doubt about the recency of the documents then please contact the manufacturer or visit their website for the latest information.
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