Stagemaker SM5 Service Info

The Flux chain guide is available for:

- SM5 : manufactured after 04-2003 (only ribs on motor side)
- SM5 : manufactured before 04-2003 (ribs all over the hoist body)
- SM10 : all units regardless the production date

Replacement procedure:

1. Remove the chain bag
2. Run the chain trough the hoist and stop at 50 cm before the chain stop at slack chain side reaches the
hoist body
3. Remove the carbine at the end of the chain as well as the
chain stop and run the chain out of the hoist body.
Note: if the chain got stuck or jammed in the guide, don't
start the hoist, this may damage the chain and or the
chainwheel. First proceed with step 4
4. Remove the bolt (23) and take the chain guide sideway's out
of the body.
Note: if the chain got stuck or jammed in the guide, insert a
solide screwdriver between guide and housing to help it
gently to come out step by step, while the chain is still in
place, see below. Then remove the screws from the guide
and open it to remove it from the chain. Now run out the
chain carefully.
5. Place the new chain guide in the same manner and lock it
with the bolt supplied with the new guide.
6. Insert the chain insertion tool (8) from the top.
Note: any other methode might damage the
7. Connect the chain to the insertion tool and while keeping the chain under tention, run the chain from
the top through the hoist until it comes out on the side for a length of about 60 cm.
8. Lead the chain trough the buffer for about 40cm and refit the chain stop.
9. Position the buffer against the chain stop
Insert
screwdrive
buffer
12. Lubricate the chain slightly and test the hoist
Note:older models may have an external chain guide (13) this
one is no longer ofuse and needs to be removed.

Part numbers:

52391768 flux chain guide for SM5 (from 04-2003)
52311106 flux chain guide ALU for SM5 (before 04-2003)
52425117 flux chain guide ALU for SM10
52305498 buffer for SM5
52313011 buffer for SM10
2211045 insertion tool SM5
2241045 insertion tool SM10
VERLINDE se réserve le droit de modifier sans préavis les caractéristiques de son matériel
VERLINDE reserve the right to modify or improve Equipment described in this document
guide.
10. Refit the carbine at the end of the chain and
connect it with one of the chain bucket
suspensions (10)
buffer 11. Fit the chainbucket and run the chain in to the
bucket by starting the hoist.
Note: never fill the bucket manually, this may
cause twists and knots in the chain that will lead to
possible jamming afterwards.
Note:older If upper chain bucket suspensions (10)
are mounted, beware that these may be used in
normal (hoist up) position only! In inverted (hoist
down) position the bucket must be suspended
from th lower brakckets to secure a correct
chainflow.
Note:
The fitting of the buffers is essential, this to avoid damage
of the Chainflux guide at hook or buffer stop impacts
A flux chain guide comes with 2 buffers and 1 chaintool
Chain guide SM5 & 10
SM5 new
SM5 old
Service Info 2
1
400 mm
07/2009 VESPPROC FR/GB