Table of Contents
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Table of Contents
Summary of Contents for REHFUSS SR Series
- Page 1 “ ” arve.ru Gearboxes Operating Instructions Types SR, FG, S, SS, SM, SSM CARL REHFUSS GmbH + Co. KG Antriebstechnik 72461 Albstadt, Germany Buchtalsteigle 5 Fon +49 (0) 74 32 / 70 15 - 0 E-mail: info@rehfuss.com Fax +49 (0) 74 32 / 70 15 - 90 Internet: www.rehfuss.com...
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Page 2: Table Of Contents
Mounting / dismantling of shaft gears with shrink discs and cowl Mounting IEC – Adapter Mounting IEC – Adapter with adapter flange 4.10 Mounting IEC – Adapter SM041 4.11 4.12 Mounting on free input shaft REHFUSS DOCUMENTATION page 2 of 49... - Page 3 Types / Mounting positions General information about mounting positions Mounting position SR 1-step Mounting position SR 2-step Mounting position FG Mounting position S Mounting position SS Mounting position SM / SSM Lubricants Table: Capacity Table: Lubrications REHFUSS DOCUMENTATION page 3 of 49...
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Page 4: Important Notes
Worm wheels are partly made from non-ferrous materials and are to be disposed of in accordance to applicable regulations. Collect used oil and dispose of in accordance to applicable regulations. REHFUSS DOCUMENTATION page 4 of 49... -
Page 5: Safety Notes
Direction of draw angle may not exceed 45° according to DIN 580. If necessary use sufficient means of transport. If there are transport securities please remove before start-up. REHFUSS DOCUMENTATION page 5 of 49... -
Page 6: Gearboxes With Extended Storage
.Do not turn off control and protection functions even for tests. When there are changes to regular use as there are rise of temperature, noise, vibrations) geared motor has to be stopped. search reason , if necessary contact REHFUSS. Inspection / Maintenance Note information in chapter „inspection / maintenance“! -
Page 7: Construction Of Gearbox
Operating instructions – gearbox Construction of gearbox basic construction helical gear 1-step SR120 – SR160 version L,C,B,F,Z version R REHFUSS DOCUMENTATION page 7 of 49... -
Page 8: Basic Construction Helical Gear 2-Step Sr210 - Sr260
Operating instructions – gearbox Basic construction helical gear 2 step SR210 – SR260 version L,C,B,F,Z version R REHFUSS DOCUMENTATION page 8 of 49... -
Page 9: Basic Construction Helical Gear 3-Step Sr320 - Sr360
Operating instructions – gearbox Basic construction helical gear 3-step SR320 – SR360 version L,C,B,F,Z version R REHFUSS DOCUMENTATION page 9 of 49... -
Page 10: Basic Construction Helical Gear Sr270 - Sr370
Operating instructions – gearbox Basic construction helical gear SR270 – SR370 version L,B,F version R REHFUSS DOCUMENTATION page 10 of 49... -
Page 11: Basic Construction Shaft Mounted Gearboxes Type Fg
Operating instructions – gearbox Basic construction shaft mounted gearboxes Type FG version WG,WF,WU version HG, HF, HU REHFUSS DOCUMENTATION page 11 of 49... -
Page 12: Basic Construction Worm Gearbox S030 - S050 Solid Shaft
Operating instructions – gearbox Basic construction worm gear box S030 – S050 IEC, K, KF version WG,WF,WL,WD version HG, HF, HU REHFUSS DOCUMENTATION page 12 of 49... -
Page 13: Basic Construction Worm Gearbox S030 - S050 Hollow Shaft
Operating instructions – gearbox Basic construction worm gear box S030 – S050 IEC, K, KF version HG,HF,HL,HD Ausführung HG, HF, HU REHFUSS DOCUMENTATION page 13 of 49... -
Page 14: Basic Construction Helical Worm Gearbox Ss130 - Ss150 Solid Shaft
Operating instructions – gearbox Basic construction helical worm gearbox SS130 – SS150 version WG,WF,WL,WD Ausführung HG, HF, HU REHFUSS DOCUMENTATION page 14 of 49... -
Page 15: Basic Construction Helical Worm Gearbox Ss130 - Ss150 Hollow Shaft
Operating instructions – gearbox Basic construction helical worm gearbox SS130 – SS150 version HG,HF,HL,HD Ausführung HG, HF, HU REHFUSS DOCUMENTATION page 15 of 49... -
Page 16: Basic Construction Helical Worm Gearbox Ss160 - Ss170 Solid Shaft
Operating instructions – gearbox 3.10 Basic construction helical worm gearbox SS160 - SS170 version WG,WF,WL,WD Ausführung HG, HF, HU REHFUSS DOCUMENTATION page 16 of 49... -
Page 17: Basic Construction Helical Worm Gearbox Ss160 - Ss170 Hollow Shaft
Operating instructions – gearbox 3.11 Basic construction helical worm gearbox SS160 - SS170 version HG,HF,HL,HD Ausführung HG, HF, HU REHFUSS DOCUMENTATION page 17 of 49... -
Page 18: Basic Construction Worm Gearbox Sm011 - Sm031 Solid Shaft / Hollow Shaft
Operating instructions – gearbox Basic construction worm gearbox SM 011 – SM031 3.12 version WG,WGU,WF,WFU version HG,HGU,HF,HFU REHFUSS DOCUMENTATION page 18 of 49... -
Page 19: Basic Construction Worm Gearbox Sm041 Solid Shaft / Hollow Shaft
Operating instructions – gearbox 3.13 Basic construction worm gearbox SM041 version WG,WGU,WF,WFU version HG,HGU,HF,HFU REHFUSS DOCUMENTATION page 19 of 49... -
Page 20: Basic Construction Worm Gearbox Sm051 - Sm061 Solid Shaft
Operating instructions – gearbox Basic construction worm gearbox SM051 – SM061 3.14 version WG,WGU,WF,WFU REHFUSS DOCUMENTATION page 20 of 49... -
Page 21: Basic Construction Worm Gearbox Sm051 - Sm061 Hollow Shaft
Operating instructions – gearbox Basic construction worm gearbox SM051 – SM061 3.15 version HG,HGU,HF,HFU REHFUSS DOCUMENTATION page 21 of 49... -
Page 22: Basic Construction Worm Gearbox Ssm121 - Ss131
Operating instructions – gearbox Basic construction worm gearbox SSM 121 – SSM131 3.16 version WG,WGU,WF,WFU - HG,HGU,HF,HFU REHFUSS DOCUMENTATION page 22 of 49... -
Page 23: Basic Construction Worm Gearbox Ssm151 - Ss161
Operating instructions – gearbox Basic construction worm gearbox SSM151 – SSM161 3.17 version WG,WGU,WF,WFU - HG,HGU,HF,HFU REHFUSS DOCUMENTATION page 23 of 49... -
Page 24: Basic Construction Slip Clutch
Operating instructions – gearbox 3.18 basic construction slip clutch worm gearbox S, SS Worm gearbox SM, SSM REHFUSS DOCUMENTATION page 24 of 49... -
Page 25: Basic Construction Iec - Adapter
Operating instructions – gearbox Basic construction IEC – Adapter 3.19 size 56 – 71 size 80 – 180 REHFUSS DOCUMENTATION page 25 of 49... -
Page 26: Basic Construction Free Input Shaft
Operating instructions – gearbox 3.20 Basic construction free input shaft REHFUSS DOCUMENTATION page 26 of 49... -
Page 27: Mechanical Installation
Output shafts and flanges must be completely free of anti-corrosion agents, contamination or other impurities ( use a commercially available solvent) Do not let solvent get in contact with the sealing lips of the oil seals – danger of damage of the material. REHFUSS DOCUMENTATION page 27 of 49... -
Page 28: Installation Of Gearbox
No ventilation necessary for below gearboxes: SM/SSM –gearboxes All remaining gears are supplied by Rehfuss with adequate and activated breather valves. Exception: Gearboxes for extended storage and when mounted on sloping level are supplied with protection cap on breather bore. -
Page 29: Gears With Solid Shaft
The following items have to be balanced according to the coupling manufacturer’s specifications when mounting couplings: Maximum and minimum clearance Axial offset angular offset Input and output elements such as belt pulleys, clutches etc. must be equipped with a touch guard! REHFUSS DOCUMENTATION page 29 of 49... -
Page 30: Mounting Torque Arm
Remove shaft respectively remove hub from shaft (remove corrosion that might be on shaft in front of hub first) 3. Remove shrink disc from hub.. Danger When shrink disc is dismantled inappropriately you might be injured! REHFUSS DOCUMENTATION page 30 of 49... -
Page 31: Mounting Iec - Adapter
Implace the motor on IEC-Adapter (6). In doing so, insure that the socket pins (7) have been correctly inserted into the bore holes (c) of the coupling ring. Screw the motor an the IEC-Adapter together. Note: We recommend to use anti-corrosion agents on motor shaft before mounting coupling hub. REHFUSS DOCUMENTATION page 31 of 49... -
Page 32: Mounting Iec - Adapter With Adapter Flange
Implace the motor with adapter flange (8) on IEC-Adapter (6).. Ensure that socket pins (7) have been correctly inserted into the bore holes (c) of the coupling ring. Screw the motor on IEC-Adapter. Note: We recommend to use anti-corrosion agents on motor shaft before mounting coupling hub. REHFUSS DOCUMENTATION page 32 of 49... -
Page 33: Mounting Iec - Adapter Sm041
“X” on adaptor. Screw adaptor on motor flange. Put motor with adaptor on gearbox and position by turning (bayonet). Markings on adaptor and gearbox have to be in line. Then tighten the 3 locking screws (A). REHFUSS DOCUMENTATION page 33 of 49... -
Page 34: Mounting On Free Input Shaft
Mounting of applications an input cover with centring ring. To fix application provide screws in adequate lengths. Clean joining faces and centring ring. Put application on centring ring and tighten clamping screws with protection element and pick-up TA. REHFUSS DOCUMENTATION page 34 of 49... -
Page 35: Installation
The 4-step gearboxes of series SR need a higher oil level which is necessary for sufficient lubrication,. Therefore added oillevel screws nut no be used. In this case necessarily contact REHFUSS! 1. Switch geared motor dead, make sure it cannot be started accidentally! 2. -
Page 36: Inspection And Maintenance
2500 On special design under heavy / aggressive ambient conditions change lubricant more often! Rehfuss recommends when replacing lubricant on rolling bearings with grease filling replace grease as well. Below quantities are needed: For fast running bearings (Motor and gearbox –input side) fill hollow spaces between rolling elements up to... -
Page 37: Inspection And Maintenance Gearboxes
Switch gearbox dead, Protect against unintended start! Wait till gearbox has cooled down – danger of burning! When design has be amended please contact REHFUSS! Check lubricant according to chapter start up „Check oil level on gearboxes with/without oil level screw“... -
Page 38: Malfunctions
/ or high oil level Breather valve dirty Output shaft not turning although Connection shaft-hub in gear Return to REHFUSS for repair. motor is running or input shaft is interrupted turned Leaking oil/grease on shaft seal (low quantities) during warm up time (24 operating hours) are considered normal (see DIN 3761). -
Page 39: Malfunction Of Iec - Adapter
REHFUSS Oil leaking Sealing defective contact REHFUSS Output shaft not turning, although Connection shaft-hub in gear is Return to REHFUSS for repair. motor running or input shaft is turned interrupted Changing noise and/or vibrations Coupling worn, short term Replace coupling... -
Page 40: Types / Mounting Positions
Operating instructions – gearbox Mounting positions General information about mounting positions Description of mounting positions The following figures show position of gearbox on the various mounting positions REHFUSS DOCUMENTATION page 40 of 49... -
Page 41: Mounting Position Sr 1-Step
Operating instructions – gearbox Mounting position SR 1-step REHFUSS DOCUMENTATION page 41 of 49... -
Page 42: Mounting Position Sr 2-Step
Operating instructions – gearbox Mounting position SR 2-step REHFUSS DOCUMENTATION page 42 of 49... -
Page 43: Mounting Position Fg
Normally and unless otherwise specified the Terminal box is in position A and the cable entry is in pos. 1. If other terminal box or cable entry positions are required they are to be specified when ordering. With brake motors only cable entry positions 1 or 2 are possible.. REHFUSS DOCUMENTATION page 43 of 49... -
Page 44: Mounting Position S
Operating instructions – gearbox Mounting position S REHFUSS DOCUMENTATION page 44 of 49... -
Page 45: Mounting Position Ss
Operating instructions – gearbox Mounting position SS REHFUSS DOCUMENTATION page 45 of 49... -
Page 46: Mounting Position Sm / Ssm
SM / SSM – gears and geared motors are independent from mounting positions. For better orientation we show mounting positions for this series as well. Please note: no breather valves nor oillevel screws nor drain screws can be fixed on SM / SSM – gears and geared motors. REHFUSS DOCUMENTATION page 46 of 49... -
Page 47: Lubricants
Lubricants General If not agreed specially REHFUSS supplies explosion proof drives with lubricant according to specification of gear and mounting position. For this it is essential to advise mounting position when ordering the drive. When design is amended later please contact REHFUSS necessarily. -
Page 48: Table: Capacity
1450 900/700 900/700 D23-RU23-2 1300 1300 Flachgetriebe Shaft mounted gearbox Réducteur à arbres parallèles FG 220 1000 1000 FG 240 1900 1500 1400 1400 1200 FG 250 3000 3000 3200 3200 3200 FG 260 REHFUSS DOCUMENTATION page 48 of 49... -
Page 49: Table: Lubrications
ESSO Aralub BP Energrease Mehrzweck- Mobillux Shell Alvania Wälzlager Grease -30... +60 HL 3 LS 3 fett EP 2 Fett R3 Bearings Graisse BEACON 2 Roulements synth.Fett ESSO Synth.grease +60...+100 UNIREX N3 Graisse synth. REHFUSS DOCUMENTATION page 49 of 49...
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