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GSi PNEG-1429 Assembly And Operation Manual

6", 8", 10" and 12" horizontal drive units
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6", 8", 10" and 12"
Horizontal Drive Units
Assembly and Operation Manual
PNEG-1429
Date: 01-27-09
PNEG-1429

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  • Page 1 6", 8", 10" and 12" Horizontal Drive Units Assembly and Operation Manual PNEG-1429 Date: 01-27-09 PNEG-1429...
  • Page 2 PNEG-1429 Horizontal Drive Units...

  • Page 3: Table Of Contents

    8" Commercial Duty Horizontal Drive Unit Parts ................38 10" Farm and Commercial Duty Horizontal Drive Unit Parts ............40 12" Commercial Duty Horizontal Drive Unit Parts ................42 Chapter 11 Troubleshooting Guide ......................... 44 Chapter 12 Warranty ............................45 PNEG-1429 Horizontal Drive Units...

  • Page 4: Chapter 1 Introduction

    Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-1429 Horizontal Drive Units...

  • Page 5: Chapter 2 Safety

    CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTE indicates information about the equipment that you should pay special attention. PNEG-1429 Horizontal Drive Units...

  • Page 6: Safety Instructions

    Disconnect power on electrical driven units before resetting motor overloads. Electric Shock Hazard Do not repetitively stop and start the drive in order to free a plugged condition. Jogging the drive in this manner can damage the equipment and/or drive components. PNEG-1429 Horizontal Drive Units...
  • Page 7 • ALWAYS lock out ALL power to the equipment when finished unloading a bin. • Be aware of pinch points. A pinch point is a narrow area between two surfaces that is likely to trap or catch objects and so is a potential safety hazard. PNEG-1429 Horizontal Drive Units...
  • Page 8 A respirator may be needed to prevent breathing potentially toxic fumes and dust. Hard Hat Wear hard hat to help protect your head. Wear appropriate fall protection equipment when working at Fall Protection elevations greater than six feet (6'). PNEG-1429 Horizontal Drive Units...

  • Page 9: Operator Qualifications

    All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure is in the area in the event of an emergency. Date Employee Name Supervisor Name PNEG-1429 Horizontal Drive Units...

  • Page 10: Chapter 3 Safety Decals

    THIS EQUIPMENT IF IMPROPERLY SELECTED, INSTALLED OR MAINTAINED MAY FAIL AND COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE. CHECK PRODUCT LITERATURE AND EQUIPMENT MANUFACTURER’S LITERATURE OR CALL THE FACTORY FOR FURTHER INFORMATION. DC-1379 DC-1234 DC-1234 PNEG-1429 Horizontal Drive Units...
  • Page 11 NOTE: If the Safety Sign cannot be easily read for any reason or has been painted over, replace it immediately. Additional Safety Signs may be obtained free of charge from your dealer, distributor or ordered from the factory. Order SAFETY SIGN NO. DC-1395 PNEG-1429 Horizontal Drive Units...

  • Page 12: Chapter 4 Assembly And Installation

    3/8"-16 x 2" Grade 8 Hex Bolts 8" 7/16"-14 x 3" Grade 8 Hex Bolts 10" 1/2"-13 x 3-1/2" Grade 8 Hex Bolts 12" 5/8"-11 x 4" Grade 8 Hex Bolts (See chart for bolt sizes.) Figure 4A PNEG-1429 Horizontal Drive Units...

  • Page 13: Inserting Discharge Flight

    NOTE: Overlapping the flights, or having an angle between the ribbon faces be greater than 180°, will result in reduced unload capacity. 3. With holes aligned, secure with grade 8 bolts and stover nuts. Figure 4B PNEG-1429 Horizontal Drive Units...

  • Page 14: Mounting Bearing To Bearing Plate

    2. Secure bearing to bearing plate using appropriate bolts, lock washers, and nuts. (See Chart below and Figure 4C.) Bearing Bolts 6" 7/16"-14 x 1-1/2" Hex Bolts 8" and 10" 1/2"-13 x 1-1/2" Hex Bolts 12" 5/8"-11 x 2" Hex Bolt Figure 4C PNEG-1429 Horizontal Drive Units...

  • Page 15: Installing Bearing Plate Onto Discharge Tube

    NOTE: On the 10" and 12" systems, use the four (4) 3/8"-16 x 1" bolts in this step. The longer bolts will be used to attach the belt guard mounting brackets in a future step. (See chart for bolt sizes.) Figure 4D PNEG-1429 Horizontal Drive Units...

  • Page 16: Installing The Motor Mount Adjuster

    3. With the cotter pins in the pivot rod, bend one tab of the cotter pin back so that it touches the pivot rod. Bend the other tab of the cotter pin away from the first tab. (See Figure 4F.) Figure 4F PNEG-1429 Horizontal Drive Units...

  • Page 17: Installing The Motor Mount Plate

    6. Loosely install the upper motor mount adjustment washer and nut onto the threaded rod, over the motor mount plate. NOTE: The number of spacers will vary between each size of drive unit. Figure 4G PNEG-1429 Horizontal Drive Units...

  • Page 18: Installing The Belt Guard Brackets

    Bearing Plate Bolts 6" and 8" 5/16"-18 x 1" Hex Bolt 10" and 12" 3/8"-16 x 1-1/4" Hex Bolt (See chart for bolt sizes.) Figure 4I PNEG-1429 Horizontal Drive Units...

  • Page 19: Installing The Lock Collar

    Position the pulley so that it is as close to the lock collar as possible, but not touching it. 3. Once the pulley is appropriately positioned, tighten the set screw with a hex head wrench to secure it to the drive shaft. (See Figure 4K.) Figure 4K PNEG-1429 Horizontal Drive Units...

  • Page 20: Tightening The Lock Collar

    (See Figure 4L.) Motor Bolt Chart Motor Size Hex Bolt Size 143T 5/16"-18 x 1-1/4" 145T 182T 184T 3/8"-16 x 1-1/4" 213T 215T 254T 1/2"-13 x 1-3/4" 256T Figure 4L PNEG-1429 Horizontal Drive Units...

  • Page 21: Installing The Belts

    DOES NOT contact either pulley, and tighten down the belt guard mounting brackets to the bearing Plate. (See Figure 4M.) 4. Once the brackets are tightened slide the bottom cover back into place and secure with supplied bolt. Figure 4M PNEG-1429 Horizontal Drive Units...

  • Page 22: Chapter 5 Electric Drive Motors

    7-1/2 (213T) - 10 (215T) 3 (182T) - 5 (184T) 3.0" 7-1/2 (213T) - 10 (215T) Farm and 10" 15" Commercial 15 (254T) 3.75" 20 (256T) 7-1/2 (213T) 12" Commercial 10 (215T) 4.0" 18.4" 15 (254T) - 20 (256T) PNEG-1429 Horizontal Drive Units...
  • Page 23 HP Required 8" Farm Horizontal Drive Unit and 8" Standard Farm Unload Bin Diameter Flight Length HP Required 14'-16' 9'-10" 1-1/2 17'-19' 11'-10" 20'-22' 12'-10" 23'-25' 14'-4" 26'-28' 15'-10" 29'-31' 17'-4" 32'-34' 19'-4" 35'-37' 20'-4" 23'-10" 26'-10" PNEG-1429 Horizontal Drive Units...
  • Page 24 8" Commercial Horizontal Drive Unit and 8" Standard Commercial Unload Bin Diameter Flight Length HP Required 14'-6" 16'-0" 17'-6" 33'-34' 19'-6" 20'-6" 37'-39' 22'-0" 23'-0" 24'-0" 48'-49' 27'-0" 54'-55' 30'-0" 33'-0" 34'-6" 68'-69' 37'-6" 39'-0" 7-1/2 40'-6" 42'-6" 44'-6" 45'-6" 49'-6" 50'-6" PNEG-1429 Horizontal Drive Units...
  • Page 25 10" Commercial Horizontal Drive Unit and 10" Standard Commercial Unload Bin Diameter Flight Length HP Required 14'-6" 16'-0" 17'-6" 33'-34' 19'-0" 20'-6" 37'-39' 22'-0" 23'-0" 7-1/2 24'-0" 48'-49' 27'-0" 54'-55' 30'-0" 33'-0" 34'-6" 68'-69' 37'-6" 39'-0" 40'-6" 42'-6" 44'-6" 45'-6" 49'-6" 50'-6" PNEG-1429 Horizontal Drive Units...
  • Page 26 Flight Length HP Required 14'-6" 16'-0" 17'-6" 7-1/2 33'-34' 19'-6" 20'-6" 37'-39' 22'-0" 23'-0" 24'-0" 48'-49' 28'-0" 54'-55' 30'-0" 33'-0" 34'-6" 68'-69' 37'-6" 39'-0" 40'-6" 42'-6" 44'-6" 45'-6" 49'-6" 50'-6" 105' 57'-0" 113' 61'-0" 120' 64'-6" PNEG-1429 Horizontal Drive Units...

  • Page 27: Chapter 6 Start-Up

    Make certain ONLY trained operators are in the work area before operating or moving the machine. Two (2) people must always be in a position where the operation of the equipment can be monitored. PNEG-1429 Horizontal Drive Units...

  • Page 28: Start The Auger

    Be aware of any unusual vibration or noises during the initial start-up and “break-in” period. If anything unusual is detected, immediately shut down the auger, and disconnect and lock out the power supply before servicing. PNEG-1429 Horizontal Drive Units...

  • Page 29: Chapter 7 Operation

    Using a larger diameter auger and reducing its load level will be far better than subjecting a smaller diameter auger to big loads. If an auger is kept from absolute filling, it will make start-up easier and will convey more efficiently. PNEG-1429 Horizontal Drive Units...

  • Page 30: Chapter 8 Shut Down

    Any misuse of the equipment may void the warranty. Storage Preparation 1. Close all wells to the discharge auger. 2. Be sure the unload tube is empty. 3. Shut down the auger. 4. Make sure all fasteners are tight. PNEG-1429 Horizontal Drive Units...

  • Page 31: Chapter 9 Maintenance

    7. Make sure ALL components are in good working condition before use. 8. Check the auger flighting to make sure it is in good working condition. 9. Grease bearing at least two (2) times each season. PNEG-1429 Horizontal Drive Units...
  • Page 32 NOTES PNEG-1429 Horizontal Drive Units...

  • Page 33: Chapter 10 Parts List

    1. 6" Farm Duty Horizontal Drive Unit Parts 2. 8" Farm Duty Horizontal Drive Unit Parts 3. 8" Commercial Duty Horizontal Drive Unit Parts 4. 10" Farm and Commercial Duty Horizontal Drive Unit Parts 5. 12" Commercial Duty Horizontal Drive Unit Parts PNEG-1429 Horizontal Drive Units...

  • Page 34: 6" Farm Duty Horizontal Drive Unit Parts

    10. Parts List 6" Farm Duty Horizontal Drive Unit Parts PNEG-1429 Horizontal Drive Units...
  • Page 35 Sheave, 12" O.D., 1" I.D., 2 Groove GK1308 V-Belt B46 GK1323 V-Belt B48 GK7005 Belt Guard - 12" and 15" S-9065 Belt Guard Bolt - Bolt Flange 3/8"-16 x 1" Zinc Grade 5 GK1865 5" Discharge Flight PNEG-1429 Horizontal Drive Units...

  • Page 36: 8" Farm Duty Horizontal Drive Unit Parts

    10. Parts List 8" Farm Duty Horizontal Drive Unit Parts PNEG-1429 Horizontal Drive Units...
  • Page 37 Sheave, 15" O.D., 1-1/4" I.D., 3 Groove S-4513 Key, 1/4" Square x 2" GK1952 V-Belt B50 GK7005 Belt Guard - 12" and 15" S-9065 Belt Guard Bolt - Bolt Flange 3/8"-16 x 1" Zinc Grade 5 GK1325 7" Discharge Flight PNEG-1429 Horizontal Drive Units...

  • Page 38: 8" Commercial Duty Horizontal Drive Unit Parts

    10. Parts List 8" Commercial Duty Horizontal Drive Unit Parts PNEG-1429 Horizontal Drive Units...
  • Page 39 Sheave, 15" O.D., 1-1/4" I.D., 3 Groove S-4513 Key, 1/4" Square x 2" GK1346 V-Belt B57 GK7005 Belt Guard - 12" and 15" S-9065 Belt Guard Bolt - Bolt Flange 3/8"-16 x 1" Zinc Grade 5 GK1325 7" Discharge Flight PNEG-1429 Horizontal Drive Units...

  • Page 40: 10" Farm And Commercial Duty Horizontal Drive Unit Parts

    10. Parts List 10" Farm and Commercial Duty Horizontal Drive Unit Parts PNEG-1429 Horizontal Drive Units...
  • Page 41 Sheave, 15" O.D. SF Bushing I.D. 4 Groove + SF Bushing, 1.5" I.D. GK1346 V-Belt B57 MHC00028 V-Belt BX60 GK7005 Belt Guard - 12" and 15" S-9065 Belt Guard Bolt - Bolt Flange 3/18"-16 x 1" Zinc Grade 5 GK1991 9" Discharge Flight PNEG-1429 Horizontal Drive Units...

  • Page 42: 12" Commercial Duty Horizontal Drive Unit Parts

    10. Parts List 12" Commercial Duty Horizontal Drive Unit Parts PNEG-1429 Horizontal Drive Units...
  • Page 43 Sheave, 18.4" O.D., TL Bushing 2517, 4 Groove S-9181 Key, 3/8" Square x 3" MHC00486 V-Belt BX70 GK7068 Belt Guard - 18.4" S-9065 Belt Guard Bolt - Bolt Flange 3/18"-16 x 1" Zinc Grade 5 GK7265 11" Discharge Flight PNEG-1429 Horizontal Drive Units...

  • Page 44: Chapter 11 Troubleshooting Guide

    5. The discharge end may be plugged. 5. Make sure the discharge end of the auger is not plugged. A plug of the discharge end will cause an auger plug. PNEG-1429 Horizontal Drive Units...

  • Page 45: Chapter 12 Warranty

    5 Years  and Internal Infrastructure †  Conditions and Limitations:  THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION  SET FORTH ABOVE.  SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS  OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR  FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH:  (i) PRODUCT  MANUFACTURED OR SOLD BY GSI OR (ii) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR  SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR  RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR  PURPOSE, OR DESIGN OF SUCH PRODUCTS.  GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation,  loss of anticipated profits or benefits.  The sole and exclusive remedy is set forth in the Limited Warranty, which  shall not exceed the amount paid for the product purchased.  This warranty is not transferable and applies only to the  original end­user.  GSI shall have no obligation or responsibility for any representations or warranties made by or on  behalf of any dealer, agent or distributor.  GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to  products which it manufactured.  Modifications to products not specifically delineated in the manual accompanying  the equipment at initial sale will void the Limited Warranty.  This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse,  alteration, accident or which have been improperly/inadequately maintained.  This Limited Warranty extends solely  to products manufactured by GSI.  Prior to installation, the end­user has the responsibility to comply with federal, state and local codes which apply to ...
  • Page 46 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2009 by GSI Group Printed in the USA...

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