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DOC Stream Motion User Manual

Measuring and adjusting bed sleep systems
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Stream Motion measuring bed.
August 2015

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Summary of Contents for DOC Stream Motion

  • Page 1 Stream Motion measuring bed. August 2015...
  • Page 2 STREAM Motion User Manual DOC Sleep Systems St.Gallen 150828_BA STREAM-motion_DE_V15-1_2015- Page 1 08-28.doc...
  • Page 3 User Manual STREAM Motion Measuring and Adjusting Bed DOC Sleep Systems Copyright by TBM Automation AG Bahnhofstrasse 48 CH-9443 W idnau Switzerland Tel.: +41 71 727 00 30 Fax: +41 71 727 00 39 Authors: M. Schadegg / S. Tribus / M. Kräutle Version V15.1 2015-08-27...
  • Page 4 This user manual serves as a guide for the installation, parametrisation, start-up, operation and maintenance of the control system for the STREAM Motion by DOC AG. The user manual contains parametrisation, operational and technical data for the measuring bed and the control system.

  • Page 5: Table Of Contents

    4.3 Fault: one pair of slats only goes in one direction, one time ..........27 4.4 Fault: one pair of slats is not moving ..................27 5 Caring for Your Measuring Bed ......................28 6 Index ............................... 29 Page 4 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 6: Safety Instructions

    This means that the equipment, the control system or other objects may be damaged if the respective notices are not heeded. Please note This highlights important information concerning the handling of the control system or the respective section of the user manual. Important 150828_BA STREAM-motion_DE_V15-1_2015- Page 5 08-28.doc...

  • Page 7: Basic Safety Instructions

    For intended usage of the control system, the instructions on mechanical and electrical layout, start-up, operation, and troubleshooting described in this user manual must be followed. Page 6 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 8: Selection And Qualifications Of Personnel

    The installation, start-up and maintenance personnel must hold a qualification which entitles them to operate the control system. Safety equipment must not be manipulated or removed! Failure to observe this could result in damage to property or risk to personal health! Warning 150828_BA STREAM-motion_DE_V15-1_2015- Page 7 08-28.doc...

  • Page 9: Servicing And Maintenance

    The operator must ensure that unauthorised and improper interference is prevented (e.g. by locking the switchboard). The personnel must be familiar with all sources of danger and procedures for start-up, maintenance and operation as per the information in the user manual. Page 8 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 10: First Start-Up With The Customer

    The profile should not budge. Visually inspect the vertical and horizontal profiles – they must be in close-fitting contact with each other. Check the screws as well. Check to see that all 11 sensor plates are firmly fitted. Important 150828_BA STREAM-motion_DE_V15-1_2015- Page 9 08-28.doc...
  • Page 11 Corrections can be made by shifting the axis of the cogwheel console. During subsequent use the actuators will need to be able to be moved both smoothly and silently. Page 10 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 12: Electrical Check And Assembly Of The Control System

    Auto start or manual start selector switch The switch should ATX/AT always be set to AT. On / Off switch Power supply 2 x USB ports Ethernet port Ports marked with in the image are not used. 150828_BA STREAM-motion_DE_V15-1_2015- Page 11 08-28.doc...

  • Page 13: Connecting The Control System To The Touch Panel And Printer

    (final step) external electrical Connect control box socket and to to measuring bed the printer The whole system should ideally be run via a switchable electrical socket so that all components can be switched on/off simultaneously. Page 12 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 14: Starting Up The Measuring Bed

     The measuring bed will automatically move to the neutral position = step 9 (highest setting)  The following start screen will be displayed on the panel: 2.3.1 Start screen Run measurement Start screen After booting up, the pictured start screen will appear. Current values 150828_BA STREAM-motion_DE_V15-1_2015- Page 13 08-28.doc...

  • Page 15: Starting The Initialisation Cycle

    Return to neutral on the screen position Press “Continue” Continue The pairs of slats will return to the neutral position (step 9). During this procedure, you will see “Moving to neutral position” on the screen. Page 14 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...
  • Page 16 The pairs of slats will now move to their calculated starting position. During this procedure, you will see “Setting values” on the screen. 7. The prompt “Setting OK?” will appear on the screen Setting OK? Press “Continue” position Neutral Continue Step 150828_BA STREAM-motion_DE_V15-1_2015- Page 15 08-28.doc...
  • Page 17 By pressing “No” you will return to the “Setting next measurement! OK?” page Exit? Continue You can return to the “First measurement” screen at any time using the blue home key in the top left-hand corner of the screen. Page 16 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 18: Changing To System Mode

    Current values 4. Once again, navigate to the “philrouge” logo with the mouse and click the left mouse button for 10 seconds The display will now change to the system menu Second measurement Continue 150828_BA STREAM-motion_DE_V15-1_2015- Page 17 08-28.doc...

  • Page 19: System Mode Options Menu

    Selection of motors 1 to 11 Reserve, currently Move all motors Move all motors to basic Exit system no function collectively position parameters Press button for 10 sec to initialise the distance sensors to their base value Page 18 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 20: Offset Parameters

     In step 9, 5 locking positions should be visible above the clip plate, both left and right Otherwise the heights can be manually set by adjusting the spindles  Setting the limit switch, see point 4.4 150828_BA STREAM-motion_DE_V15-1_2015- Page 19 08-28.doc...

  • Page 21: Initialising The Sensors

    10 seconds The distance sensors will now be initialised and the value 1150 will appear for all sensors 3. Press “Close” to exit the menu. This concludes the start-up. You can now carry out measurements. Page 20 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 22: Measurement Procedure

    When restarting, the system will initialise itself and will simultaneously move all pairs of slats to the neutral position, i.e. step 9 = highest step. When the STREAM Motion has reached the neutral position, wait at least 10 seconds before carrying out the first measurement. This also applies to consecutive measurements, see reminder on screen step 9.
  • Page 23 5. “Return to neutral position” will appear on the screen Return to neutral position Press “Continue” Continue The pairs of slats will return to the neutral position (top). During this procedure, you will see “Moving to neutral position” on the screen. Page 22 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...
  • Page 24 8. The prompt “Print data?” will appear on the screen Print data? Press “Yes” to get a measurement report 150828_BA STREAM-motion_DE_V15-1_2015- Page 23 08-28.doc...
  • Page 25 By pressing “No” you will return to the “Setting OK?” page First measurement Continue You can return to the “First measurement” screen at any time using the blue home key in the top left-hand corner of the screen. Page 24 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 26: Faults

     Check to see if the cable is properly plugged in inside the control box (to the feed-through and to the CPU) If you have corrected the source of the fault, reboot the control system and the touch panel. 150828_BA STREAM-motion_DE_V15-1_2015- Page 25 08-28.doc...

  • Page 27: Communication Fault From Control System À Measuring Bed

     After start-up, the “Continue” button is missing  Connection to measuring bed Troubleshooting: Check the connecting cable between the control box and the measuring  Is the cable plugged in and fastened?  Check cable for damage Page 26 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 28: Fault: One Pair Of Slats Only Goes In One Direction, One Time

    4AT microfuses can be found in the switchboard) Replace fuse -Swivel the fuse’s disconnect terminal upwards -Open the fuse compartment at the side -Replace the fuse Resolve the cause of the faulty fuse (actuator is blocked or stiff) 150828_BA STREAM-motion_DE_V15-1_2015- Page 27 08-28.doc...

  • Page 29: Caring For Your Measuring Bed

    (as per point 2) every 3–6 months.  Clean the sensors with a soft, dry, dust-free cloth  Apply commercially-available machinery lubricant to the lifting spindles  Visual check The limit switch’s cogwheels and threaded spindles do not require any lubrication. Page 28 150828_BA STREAM-motion_DE_V15-1_2015- 08-28.doc...

  • Page 30: Index

    System mode options menu..........18 Mechanical check ............9 System parameters ............18 Measurement procedure..........21 Accident prevention regulation ........8 Moving the motors............18 Warnings ................. 5 Offset parameters ............19 Maintenance ..............8 Control system assembly..........11 150828_BA STREAM-motion_DE_V15-1_2015- Page 29 08-28.doc...

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