Hydrocollator ® Heating Units This manual contains general instructions for operation, precautionary instructions, and maintenance recommendations for the owners and operators of the Hydrocollator SS, SS-2, E-1, E-2, M-2, and M-4 Heating Units. In order to obtain maximum life and efficiency of the Hydrocollator Heating Units, please read this manual thoroughly and follow all instructions prior to operating the unit.
CAUTION • Read, understand, and practice the precautionary and operating instructions. Know the limitations associated with the Hydrocollator SS, SS-2, E-1, E-2, M-2, and M-4 Heating Units. Observe the cautionary and operational decals installed on the unit. • DO NOT operate this unit in an environment where other devices are being used that intentionally radiates electromagnetic energy in an unshielded manner.
WARNING • Grounding the Hydrocollator SS, SS-2, E-1, E-2, M-2, and M-4 Heating Units: Make certain the unit is electrically grounded by plugging into a hospital grade electrical outlet with a ground terminal receptacle (U-ground outlet). Follow the National Electrical Code.
The operation of the unit may be restored by depressing the red button after the water/element temperatures have been allowed to cool. If the fault condition persists, please contact Chattanooga Group or an authorized agent.
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NOMENCLATURE Hydrocollator ® Heating Units Diagram 1. Lid 8. Heating Element 2. Lid Rod 9. Drain 3. Pilot Lamp, Clear 10. Hydraulic Thermostat 4. Power Cord 11. Bracket (Bracket & Bulb Thermostat A/B 5. On/Off Switch Assembly) 6. Thermostat Intensity Control 12.
TECHNICAL SPECIFICATIONS Hydrocollator ® Heating Units SS Model Power Supply 110-120 V~ Rated Frequency 50 Hz Power Consumption 1000 W Tank Capacity 31.64 Liters Filled Weight 56 kg (120 lbs) Temperature Range 160° F - 165° F (71° C - 74° C) Thermal Cut-out Temp 190°...
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TECHNICAL SPECIFICATIONS Hydrocollator ® Heating Units E-1 Model Power Supply 110-120 V~ Rated Frequency 50 Hz Power Consumption 1000 W Tank Capacity 15.44 Liters Filled Weight 25 kg (55 lbs) Temperature Range 160° F - 165° F (71° C - 74° C) Thermal Cut-out Temp 190°...
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TECHNICAL SPECIFICATIONS Hydrocollator ® Heating Units M-2 Model Power Supply 110-120 V~ Rated Frequency 60 Hz Power Consumption 1000 W Tank Capacity 68.81 Liters Filled Weight 110 kg (190 lbs) Temperature Range 160° F - 165° F (71° C - 74° C) Thermal Cut-Out Temp 190°...
SETUP Hydrocollator ® Heating Units Remove all of the contents inside the Hydrocollator Heating Unit and then replace the wire rack. Make certain the drain valve is closed before filling the tank with water. The tank should be approximately 3/4 full with packs removed. The tank may be filled from any standard type faucet.
TROUBLESHOOTING Hydrocollator ® Heating Units The following are solutions to minor performance problems. Only qualified personnel should service equipment problems. Problem Possible Cause Possible Solution Unit plugged in, Breaker for electric circuit off Turn breaker on Water does not get hot Thermostat not functioning Replace thermostat Heating element burned out...
REPLACEMENT PARTS Hydrocollator ® Heating Units Model SS - Standard Cat. No. – 2202 w/packs Key* Part Description Part No. 22219 Lid Rod 22231 Pilot Lamp, Clear 22148 Power Cord 20568 On/Off Switch 23406 Drain Valve 21373 Element, Heating 120 Volt, 1000 Watt 10630 Hydraulic Thermostat 10631...
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REPLACEMENT PARTS Hydrocollator ® Heating Units Model SS-2 - Standard Cat. No. – 2302 w/packs Key* Part Description Part No. 22219 Lid Rod 22231 Pilot Lamp, Clear 22148 Power Cord 20568 On/Off Switch 23406 DrainValve, Ball - 1/2 in Replacement 21085 Element, Heating 120 Volt, 1000 Watt 10630...
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REPLACEMENT PARTS Hydrocollator ® Heating Units Model E-1 - Standard Cat. No. – 2102 w/packs Key* Part Description Part No. 21004 Lid Rod 22668 Pilot Lamp, Clear 22148 Power Cord 20568 On/Off Switch 23406 Element, Heating 120 Volt, 1000 Watt 21007 Hydraulic Thermostat 10631...
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REPLACEMENT PARTS Hydrocollator ® Heating Units Model E-2 - Standard Cat. No. – 2802 w/packs Key* Part Description Part No. 23457 Pilot Lamp, Clear 22148 Power Cord 20568 On/Off Switch 23406 Drain Valve 21373 Element, Heating 120 Volt, 1000 Watt 10630 Hydraulic Thermostat 10631...
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REPLACEMENT PARTS Hydrocollator ® Heating Units Model M-2 - Standard Cat. No. – 2402 w/packs Key* Part Description Part No. 22297 Lid Rod 22303 Pilot Lamp, Clear 22148 Power Cord 20568 On/Off Switch 23406 Drain Valve, Ball - 1/2 in Replacement 21085 Element, Heating 120 Volt, 1000 Watt 10630...
REPLACEMENT PARTS Hydrocollator ® Heating Units Model M-4 - Standard Cat. No. – 2502 w/packs Key* Part Description Part No. 22348 Lid Rod 22361 Pilot Lamp, Clear (Serial # Above 5840) 22148 Lamp, Ind (Serial # Below 2550) 21665 Lamp, Pilot Light (Serial # Above 2549) 20042 Power Cord 20568...
(E-1 units have no drain and can be emptied by turning unit upside down.) WARNING • Chattanooga Group does not recommend the Hydrocollator Heating Unit be moved while filled with heated water. Tipping over could result in a burn to the user or others. If the Hydrocollator must be moved while filled, exercise extreme caution! It is recommended to allow the water to cool below 120°...
The pack should be replaced when it reaches this state. Original replacement Hydrocollator HotPacs may be ordered from an authorized Chattanooga Group dealer. NOTE: If HotPacs are to be stored for extended periods, they may be placed - while wet - in plastic bags and...
WARRANTY Hydrocollator ® Heating Units Chattanooga Group, a division of Encore Medical, L.P., ("Company") warrants that the Hydrocollator Models SS, SS-2, E-1, E-2, M-2, and M-4 Heating Units ("Products") are free of defects in material and workmanship. This warranty shall remain in effect for one year (12 months) from the date of original consumer purchase.