Harris Battery TRACTION PACK Configuration And Operating Instructions

APPLICATIONS
TRACTION PACK is a battery and charger pack utilizing deep-cycle-traction
battery technology for demanding industrial vehicle applications including
Floor Machine, Aerial Work Platforms, Electric Vehicles and Materials Handling.
INSTALLATION INSTRUCTIONS
Caution:
These installation instructions are for use by qualified personnel only.
To reduce the risk of electric shock installations and service must be performed
by qualified service personnel. Read all instructions. Keep these instructions.
Heed all warnings.

Install Charger:
A. On-board charger instructions:
Remove existing on board charger from unit.
Install new charger with plug-in connectors or direct wire from unit to
charger.
Reattach cables to batteries (if direct wired).
B. instructions:
Remove existing charger from charge location.
Install new charger, ensuring charger connections are same size and
color code as old unit.
New charger is ready for use.

Install Batteries:
Install new batteries (see wiring diagrams).

Install Battery Cables:
Install new battery cabling on batteries using the correct diagram for
your unit's voltage.
Battery nuts should be torqued to recommended specifications on
the batteries.

Install Powerpulse Unit:
Connect Powerpulse to the batteries by connecting the positive wire
to the positive terminal on the first battery, and the negative wire
to the negative terminal on the last battery.
When properly installed the LED will blink when the wires are attached
to the battery terminals and the unit is activated.
Once the unit is installed, if the LED does not light it may be due to one
of the following reasons:
1. The Powerpulse has been installed incorrectly (reversed polarity).
2. There is a bad connection.
3. The battery voltage is too low to operate the Powerpulse.

Finish Installation & Confirm Charging:
Confirm that all connections are tight.
Confirm charger is functioning properly
Confirm Powerpulse LED lights are blinking.
© Harris Battery Company Inc. All rights reserved. DOC. Publish Date: 12/07/2016
1-800-367-7670
WWW.HARRISBATTERY.COM
CONFIGURATION & OPERATING INSTRUCTIONS
WIRING CONFIGURATIONS
24 VOLT
IND CASE
_
+
4 X 6V
6V
&
#3
2 X 12V
_
UNIT +
6V
#1
24 VOLT
UNIT
2 X 12V
#1
24 VOLT
4 X 6V
&
#1
48 VOLT
4 X 12V
#2
36 VOLT
3 X 12V
#1
36 VOLT
6 X 6V
&
48 VOLT
#1
6 X 8V
#2
#3
48 VOLT
8 X 6V
#1
#2
#3
#4
UNIT
_
_
+
6V
#4
_
_ _
+
UNIT
6V
#2
UNIT
12V 12V
_ _
+
+
_ _
+
+
_ _
+
+
12V
12V
_ _
+
+
_ 12V
+
#2
_ _
+
+
_ _
+
+
_ _
+
+
6V 6V
_ _
+
+
6V
_ _ 6V
+
+
6V 6V
_ _
_
+
+
6V 6V
_ _
+
+
UNIT
+
12V
#2
+
12V
#1
#2
#4
#3
#3
#6
#5
#4
#8
#7
#6
#5