Accu-Cut IVC 15 Operator's Manual
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Accu-Cut IVC 15 Operator's Manual

Carpet & vinyl cutting and rolling machine
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Manual Part Number: 8-0030-D02
OPERATOR'S MANUAL
®
ACCU! ! ! ! CUT
IVC 15
Carpet & Vinyl Cutting and Rolling Machine
For Parts or Service contact
®
ACCU! ! ! ! CUT
Support 1800-527-7057
Brockie International Inc. 305A North Highway 27, Clermont, Florida 34711 USA
Phone: 800-527-7057 or 352-242-0400 Fax: 352-394-1449
E-mail: info@accu-cut.com • Website: www.accu-cut.com
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Summary of Contents for Accu-Cut IVC 15

  • Page 1 Carpet & Vinyl Cutting and Rolling Machine For Parts or Service contact ® ACCU! ! ! ! CUT Support 1800-527-7057 Brockie International Inc. 305A North Highway 27, Clermont, Florida 34711 USA Phone: 800-527-7057 or 352-242-0400 Fax: 352-394-1449 E-mail: info@accu-cut.com • Website: www.accu-cut.com...

  • Page 2: Table Of Contents

    CONTENTS INTRODUCTION ..............4 SAFETY PRECAUTIONS ............5 DEFINITIONS ................. 6 ABOUT THE MACHINE ............7 OPERATING PROCEDURES ..........8 •Procedures for cutting Loading the material ---------------------------------- 8 Adjusting the shuttle cradle ------------------------- 8 Adjusting the size of the load cradle -------------- 8 Unwrapping new &...
  • Page 3 PLC COUNTER FEATURES AND OPTIONS ......17 •Customizing Settings Accessi ng the master menu ------------------------ 17 Changi ng the password------------------------------ 17 Changi ng the ti mer------------------------------------ 18 Eli mi nati ng the ti mer ---------------------------------- 18 Changi ng the cutter ( bl ade remi nder) ------------ 18 •Preset Measurements Stori ng a pres et meas ure ment --------------------- 19 S el ecti ng a stored pres et meas ure ment --------- 19...

  • Page 4: Introduction

    INTRODUCTION ® Congratulations on the purchase of your ACCU! ! ! ! CUT IVC15 carpet and ® vinyl cutting and rolling machine. Your ACCU! ! ! ! CUT machine has been carefully engineered and manufactured to provide you with many years of dependable service and trouble free operation.

  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS In order to avoid personal injury, make sure the operator(s) and/or mainte- nance person(s) of the machine have been oriented with the machine’s op- erating procedures and are aware of all safety precautions. 1. Unplug power cord before making any adjustments or re- pairs.

  • Page 6: Definitions

    DEFINITIONS ACCU-CUT: Trade name of equipment you have purchased. LOAD SIDE CRADLE: Refers to the roller carriage located on the side of the machine where the operator places the full or partial roll of flooring. ROLL UP CRADLE: Refers to the roller cradle located on the opposite side to the Load Side Cra- dle which rolls up the flooring.

  • Page 7: About The Machine

    So the machine stays in an on position. The IVC 15 also includes a dumping mechanism on both the load side cradle and roll up cradle that will quickly and simply offload the material onto the floor allowing another roll to be loaded without remov- ing the goods with a forklift.

  • Page 8: Operating Procedures

    Adjusting the shuttle cradle The IVC 15 is equipped with a shuttle cradle that can be used to properly line up the material on inspec- tion table. The edge of the material should be within a few inches of the bumper at the front of the inspec- tion table.

  • Page 9: Unwrapping New & Tightening Loose Rolls

    Unwrapping new rolls and tightening loose rolls After loading the wrapped roll, cut the plastic the full length of the roll and at each end. Position the load cradle roller directional switch in the reverse position, and then step on the foot cable control while pulling off the plastic wrapping.

  • Page 10: Entering The Cut Length

    Entering the cut length With the material lined up in the center of the cutting track the counter must now be reset to zero by pressing “ Count Clear” button on PLC it can now also be programmed with the desired cut length. To enter your desired cut length: ♦...

  • Page 11: Rolling Up The Material

    Rolling up the material Now that the counter is set to zero (0) advance the leading edge of the material just past the center of the 2nd. big roller on the roll up cradle, (see photo 8A) (if using a paper core, place it on top of the material in the cradle now).

  • Page 12: Cutting The Material

    Sharpening the blade The cutting system on the IVC 15 is equipped with a self-sharpening mechanism – it is not necessary to remove the blade for sharpening. When the blade reaches the front end of the machine a “clutch” en- gages leaving the blade stationary while rotating against the sharpening mechanism.

  • Page 13: Dumping The Cut Length

    Dumping the cut length The cut length can be dumped on to the floor by opening the roll-up arm fully. To assist the dumping process jog the roll-up cradle forward. Photo 12A Photo 12B Photo 12C Caution: Make sure the area is clear before dumping the cut length. Dumping the material in the load cradle The material in the load cradle can be dumped on to the floor by releasing the dump safety latch ( Pull latch towards you) and at the same time open load cradle fully.

  • Page 14: Procedures For Reverse Rolling

    PROCEDURES FOR REVERSE ROLLING Reverse rolling is an effective manner of merchandising remnants. Several dealers even merchandise full rolls pile side out. An optional top counter and pinch roller may be necessary for reverse rolling full rolls. The procedures for reverse rolling are identical to the procedures for “Measuring roll balances”...

  • Page 15: Accu ! ! ! ! Cut Options

    ® ACCU! ! ! ! CUT OPTIONS PINCH ROLLER This optional attachment was designed to assist dealers who like to reverse roll full rolls of carpet pile side out for display – i.e. GCO Carpet Outlets. NOTE: This is not a IVC15 however the Pinch Roller is the same!! Reverse Roll Pile Pinch Roller Pinch Roller Lowered...

  • Page 16: Top Counter

    TOP COUNTER The top counter allows material to be run across the inspection ta- ble pile side down and still receive an accurate measurement. The top counter, consisting of two measuring wheels and a digital coun- ter, is designed to be used in conjunction with a pinch roller provid- ing a manner in which full rolls of carpet can be reverse rolled pile side out and measured at the same time.

  • Page 17: Accessi Ng The Master Menu

    COUNTER OPERATING INSTRUCTIONS Ver. 2.02 Congratulations on your purchase from Brockie International / Vidir Machine Inc. This machine is equipped with an advanced 16-bit microprocessor PLC unit to ensure accurate measurement. To com- municate with this PLC we have provided a user-friendly interface. Simply enter your commands into the keypad and watch the machine do the work for you.

  • Page 18: Changi Ng The Ti Mer

    2. Verify that your desired carpet length is in the display 3. Press CLEAR COUNT to clear the counter 4. Advance the carpet to the middle of second roller on IVC 15 5. Lift the roll-up cradle 6. Run the machine until it stops 7.

  • Page 19: Changing The Password

    IMPERIAL METRIC Scroll product once: CUT 1 0’ 0” CUT 1 0 CM CARPET 120’ 0” CARPET 1 608 CM Scroll product twice: CUT 1 0’ 0” CUT 1 0 CM CARPET 19’ 10” CARPET 2 603 CM Scroll product thrice: CUT 1 0’...
  • Page 20 When the unit is left idle for a period of time, the user is locked out. However, that period of time may be varied by the user for up to 999 seconds. If 0 is entered, the password timer and password is disabled. To change timer: 1.
  • Page 21 CAUTION: Do not attempt to adjust the scale factor. For technical support please contact Brockie International at (800) 527-7057 Foot Switch Auto Run This machine is capable of rolling automatically to a stop without having a finger depressed on the jog button (although the user must always pay full attention to the machine).

  • Page 22: Set Up Instructions

    SET UP INSTRUCTIONS MACHINE SETUP When lifting the machine with the forklift, always lift from the load side inserting the forks through loops provided. Attach foot cable to links (5 Links) Attach Eye-Bolts and tighten. Do not overtighten, or machine stays in the on position. Attach air line.

  • Page 23: Trouble Shooting

    TROUBLE SHOOTING Problem Solution ♦ Machine will not run at all Is the emergency shut off button down? Lift button and try run- ning machine again ♦ Check extension cord connections ♦ Check breakers in electrical panel in the building ♦...
  • Page 24 ♦ Roll up arm is not closing evenly Check chain tension front and back. Tighten chains by loosening bolts on bracket . Using bolt on bottom, pull chain tight, retighten bracket bolts. ♦ Add or remove spacer washer on back sprocket. ♦...

  • Page 25: Parts Diagr Ams

    IVC 15 PARTS LOAD CRADLE – PHOTO 1 Description Part number A) Left Roller #1 ....... 8-4170-J02 B) Load Side Belt ..... M689 C) Left Roller #4 ....... 8-4200-J02 D) Left Roller #2 ....... 8-4180-J01 E) Left Roller #3 ....... 8-4710-J01 F) Left Side Chain Cover ..
  • Page 26 IVC 15 PARTS LOAD CRADLE – PHOTO 4 Description Part number A) Bearing .........BSFB207 B) Left Drive Chain ....DC6047 C) Drive Sprocket #6017 ..8-5390-J01 D) Model 70 30:1 Gearbox ..DGR70301 E) Left Roller Sprocket #6017 ..8-5400-J01 LOAD CRADLE – PHOTO 5...
  • Page 27 IVC 15 PARTS COUNTER – PHOTO 1 Description Part number A) Hold Down Wheel ....MC33 B) Counter Hold Down Arm ..8-4492-J02 C) Counter Hold Down Lever ..8-4502-J02 D) Counter Hold Down Handle .DG128 E) Pinch Roller Plug Peg ..8-3080-P01 F) Cutter Hold Down Grip ..MM44 COUNTER –...
  • Page 28 IVC 15 PARTS CUTTER – PHOTO 1 Description Part number A) #35 Cutter Chain ....DMC15 B) 1/4x2 Bolt ......IVB142 C) Clutch spring ....... TSS7017 D) End Sprocket #3523 .... S13523 E) Sharpener sprocket ..... S13517 F) Sanding disk Hub ....DM62 G) Foot Control Magnet ....
  • Page 29 IVC 15 PARTS CUTTER – PHOTO 3 Description Part number A) 1 HP Cutter Motor ....EM1T B) Carriage Safety ....8-3721-P01 C) Motor Pulley 2x5/8” ....DPAA582 D) Thermal Overload Button E) Cutter Big Pulley 12x3/4 ..DPW1234 F) A47 V Belt ......DBA47 CUTTER –...
  • Page 30 IVC 15 PARTS AIR VALVES – PHOTO 1 Description Part number A) 1/4” Air Hose ......AH50 B) Valve Hold Down Flat ..8-5080-P02 C) Carriage Valve .....5Y5320-3DZ D) Load Side Dump Valve ..5Y5320-N7T E) Roll Improver Valve ....5Y5320-3DZ F) Roll-up Valve ......5Y5320-3DZ AIR VALVES –...
  • Page 31 IVC 15 PARTS FOOT CONTROL – PHOTO 1 Description Part number A) Foot Control Spring ....TSC7017 B) Foot Control Lever ....8-4950-J01 FOOT CONTROL – PHOTO 2 Description Part number A) Cutter Safety Sensor ....MAC17 B) Foot Cable Sensor ....MAC17 FOOT CONTROL – PHOTO 3...
  • Page 32 IVC 15 PARTS ROLL UP CRADLE – PHOTO 1 Description Part number A) Tray ........8-4840-J01 B) Rollup Inner Arm ....8-3040-P01 C) Inner Chain Cover ....8-4031-P01 D) 4”x11 1/16 Safety Walk ..MS3.5 E) 4”x25.25 Safety Walk ...MS8 F) 4”x38.25 R.T. Belting ...MR438 G) 3 1/2”...
  • Page 33 IVC 15 PARTS ROLL UP CRADLE – PHOTO 3, 4, 5, 6 Description Part number A) Belt Tightener Roller ....8-5070-P01 B) Belt Tightener .......8-4100-J01 C) Spring ........TSE14 D) End Bracket ......8-4641-J01 E) Sprocket .......8-4612-J01 F) Pin Bolt 3/4” x 3” ....IVCL343 G) Lower Pipe ......8-4603-J01...
  • Page 34 IVC 15 PARTS ELECTRICAL – PHOTO 1 Description Part number A) PLC – Programmable Logic Controller ..........D0-05DR B) Left VFD (Variable Frequency Drive) ..........AT- V18U29M2 C) Right VFD ......AT- V18U29M2 D) 24V DC Power Supply ..FA-24PS E) 24V DC Refversing Contactor ..........
  • Page 35 IVC 15 PARTS ELECTRICAL – PHOTO 3 Description A) Interface Terminal (Showing Low Battery Warning) ELECTRICAL – PHOTO 4 Description Part number A) Cutter Motor ......EM1 B) Thermal Overload Button ..ECT1 C) Air Valves ......SYS320-5D2 ELECTRICAL – PHOTO 5 Description...

  • Page 36: Electrical Diagram

    ELECTRICAL DIAGRAM...

  • Page 37: Limitation Of Liability

    Limitation of Liability Vidir Machine Inc. makes no warranties whatsoever, either express or implied, oral or written, in fact or by operation of law or otherwise, except as expressly stated in this agreement. Vidir Machine Inc., its officers, directors, agents and servants and its affiliates and their respective officers, directors, agents and servants shall not be liable to you the buyer nor to any other party for any liability, including without limitation strict liability, including liability for loss or damages due directly or indirectly to occurrences or...

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