Jonard TSAB-40 User Manual

Thermal stripper

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Thermal Stripper, TSAB-40

User Manual

User Manual Version 1.4

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Page 1 Thermal Stripper, TSAB-40 User Manual User Manual Version 1.4...
Page 2: Table Of Contents
Table of Contents Introduction _________________________________ 4 Safety Considerations ________________________ 5 Components ________________________________ 6 External Overview ____________________________ 7 Fiber Holder Platform Installation _______________ 8 Operation __________________________________ 12 Strip Length Adjustment _____________________ 15 Time & Temperature Adjustment _______________ 16 ...
Page 4: Introduction
Introduction Introduction The Jonard TSAB-40 Thermal Stripper is a fiber preparation unit designed to thermo-mechanically remove coatings from optical fibers. It is designed to support from 40µm to 1000µm glass optical fibers. This manual is intended to instruct the user in the routine use, adjustment, and maintenance of the Thermal Stripper.
Page 5: Safety Considerations
Safety Considerations Safety Considerations • The use of safety glasses is recommended. Fragments of fiber can cause injury if they come into contact with eyes. • Observe all safety precautions common to the handling of optical fibers and dispose of fiber scraps safely.
Page 6: Components
External Overview Components The standard Thermal Stripper kit contains the following items: • Thermal Stripper unit • A/C Power Supply and Cord • Cleaning Brush • User Manual • Fiber Holder Platform (purchase separately) A/C Power Supply & Cord Cleaning Brush Thermal Stripper User...
Page 7: External Overview
External Overview External Overview The following picture is an external overview of the Thermal Stripper with Fiber Holder Platform installed. Blade Adjustment Thumbscrew Heating Element Stripping Blade Fiber Holder Platform Cleaning Brush...
Page 8: Fiber Holder Platform Installation
Fiber Holder Platform Installation Fiber Holder Platform Installation A fiber holder platform or clamp is required for stripping and is supplied separately. The platforms that are available support Fitel/Fujikura or Ericsson fiber holders. For operation without fiber holders a Universal Clamp is also available.
Page 9 Fiber Holder Platform Installation 1. Remove the socket head screw with an M2.5 hex head wrench. Socket Head Screw 2. At the end of the Thermal Stripper where you removed the screw slide your fiber holder platform or Universal Clamp onto the rail until it is completely Slide Rail Fiber Holder Platform or Universal Clamp Platform...
Page 10 Fiber Holder Platform Installation 3. Reinstall the socket head screw with an M2.5 hex head wrench until tight. Socket Head Screw 4. Depending upon the platform you have just installed and required strip length the cam needs to be moved to adjust for the correct strip length (The cam is installed in the position for the Fitel/Fujikura platform from the factory).
Page 11 Fiber Holder Platform Installation Set Screw Ericsson 5mm Strip / Universal Clamp Ericsson 17mm Strip Fitel/Fujikura 5. Remove the set screw with an M1.5 hex head wrench and then remove the cam. 6. Insert the cam into the correct position and secure in place by installing and tightening the set screw with an M1.5 hex head wrench.
Page 12: Operation
Operation Operation To turn the unit on simply plug the power cord into the outlet. Unplug the unit to turn it off. To operate the unit 1. Attach the power cord to the power supply. 2. Connect the power supply to the Thermal Stripper. 3.
Page 13 Operation 8. Close the blades by pressing down on the lid. The LED will turn yellow for the duration of the “Wait Time.” Continue to hold the lid closed until the LED turns green. The green light indicates the fiber is ready to be stripped.
Page 14 Operation 9. Continue to hold the blades closed and slide the fiber holder and platform away from the heating element. 10. Release the lid and remove the fiber holder. The fiber is now ready to be cleaned, cleaved and spliced.
Page 15: Strip Length Adjustment
Strip Length Adjustment Strip Length Adjustment 1. For fine adjustment of the strip length, loosen the set screw, shown below, with an M1.5 hex head wrench. Rotate the cam to change the strip length. Secure the cam by tightening the set screw with an M1.5 hex head wrench.
Page 16: Time & Temperature Adjustment
Time & Temperature Adjustment Time & Temperature Adjustment For some coating types you may need to adjust the Temperature and Time settings to insure the proper stripping of fiber. “Set Point” “Wait Time” Temperature Adjustment Adjustment Dial dial To adjust the “Set Point” temperature, use a small flat screwdriver to rotate the temperature adjustment dial to the appropriate setting (See table on next page or the table on the back of the Thermal Stripper for setting...
Page 17 Time & Temperature Adjustment Value Wait Time (s) Set Point Temp (°C)
Page 18 Time & Temperature Adjustment 2. Factory default is 140°C for 250µm coatings. Increase the time if stripping process is not smooth and the fiber does not strip cleanly. Reduce the temperature if melting of the coating is observed. 3. To adjust the “Wait Time”, use a small flat screwdriver to rotate the time adjustment dial to the appropriate setting (See table above or the table on the back of the Thermal Stripper for setting values).
Page 19: Fiber Size/Blade Adjustment
Fiber Size/Blade Adjustment Fiber Size/Blade Adjustment For different cladding diameters it is necessary to adjust the blade setting to optimize stripping performance. To adjust the blade: Loosen the thumb set screw (counterclockwise) to release the blade adjustment screw as seen below. Thumb Set Screw Blade Adjustment...
Page 20 Fiber Size/Blade Adjustment 4. Close the blades by pressing down on the lid. 7. Turn the blade adjustment screw (counterclockwise) until the blades contact the fiber enough for an initial strip. 8. Attempt to strip the fiber. If the fiber is stripped proceed to the next step.
Page 21 Fiber Size/Blade Adjustment 9. Place the stripped portion of the fiber in the stripping blade and tighten the blade adjustment screw until the blade grabs the fiber cladding. Test this by sliding the fiber back and forth. 10. This setting should allow the fiber to move through the blade with slight friction caused by contact with the blades.
Page 22: Cleaning
Cleaning Cleaning With use debris will build up behind the blade as well as on the heating element of the Thermal Stripper, affecting the strength of the stripped fiber. While the Thermal Stripper can be used many dozens of strips between cleaning, for optimal performance we recommend cleaning after every strip.
Page 23 Cleaning 2. After excess coating is removed from behind the blade thoroughly clean the heating element and upper pad by brushing debris away from the stripping blade toward the back of the Thermal Stripper. Upper Pad Heating Element...
Page 24: Contacting Technical Support
Contacting Technical Support Contacting Technical Support Please refer below to contact 3SAE Technologies, Inc. with questions regarding your Thermal Stripper. Please have the model and serial number available. Email: support@3SAE.com Website: www.3SAE.com Technical Support Lines: Monday - Friday, 8:00 AM to 5:00 PM CST 615-778-8812 Extension 2 After Normal Business Hours 800-864-1404...