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Table of Contents
Summary of Contents for DESOI PowerInject P1
- Page 2 USER MANUAL DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de...
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Page 3: Table Of Contents
Additional information ............................33 10.1 Serviceadressen ................................ 33 10.2 Part list and drawings ..............................33 10.3 Note ..................................36 DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... - Page 4 USER MANUAL DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de...
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Page 5: General
DESOI GmbH Gewerbestraße 16 36148 Kalbach/Rhön Germany Telephone: +49 6655 9636–0 Fax: +49 6655 9636-6666 Email: service@desoi.de Internet: www.desoi.de DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 6: Safety
This symbol indicates that injuries may occur if the hot surfaces are touched. This symbol indicates that the machine may lead to posture problems during operation. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... - Page 7 Indicates an immediate hazard of increased health risk and possibly risk to Health hazard! people's lives, other living beings and the environment DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de...
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Page 8: Due Diligence Of The Operator
Therefore, keep the product and its environment at the operational site clean and wash them regularly in accordance with the recommendations in this manual. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 9: Qualification Of Personnel
The proper use, maintenance and repair of the product requires relevant professional expertise in the field of injection technology, partly in electrical engineering, pneumatics, hydraulics or mechanics. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... - Page 10 It is important that the specifications of the technical data sheets of the respective processing materials are adhered to. • Maximum 1000 m above sea level DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de...
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Page 11: Prohibited Operation
After these works are completed, the proper functioning of all safety devices as well as the flawless operation of the product must be ensured. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 12: Basic Hazards/Hazardous Locations
Allow to cool before starting work on the machine ▪ Use hand protection ▪ Keep machine away from direct sunlight ▪ Observe maintenance intervals DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 13: Transport, Storage And Interim Storage
The carrier who made the delivery must be in receipt of the damage notification at the latest by the 6th day after delivery of the goods. Please send a copy of this notification to Desoi GmbH in Kalbach. In cases of non-compliance with the above information, damage will be deemed to have occurred subsequent to delivery, according to Section 60b of the General German Freight Forwarding Terms and Conditions (ADSp.) . -
Page 14: Information Concerning The Injection Device
(Fig.4.2.1) The DESOI PowerInject P1 is electrically operated. The piston operates in a suitable cylinder tube. Due to the retraction movement of the piston, the injection material is moved from the material container into the delivery chamber. During the forward movement, the injection material is forced out of the delivery chamber again by the outlet valve. -
Page 15: Technical Specification
Weight ca. 10 kg of the machine.!!! Height / Width / Length (cm) 53/19/36 DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 16: Scope Of Delivery
Desoi GmbH. Desoi GmbH is not liable for damages resulting from the fact that the operating instructions were not or only partially observed. The handover of the operating instructions does not constitute any entitlement to a license or use. -
Page 17: Safety Devices
Lateral cover plates • Safety clamp of the drive unit • pressure measuring unit • pressure regulating valve DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 18: Declaration Of Conformity With Ec Regulations
Managing director Managing director riginal Declaration of Conformity Copy of the Translation of the Declaration of Conformity DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 19: Startup Procedure
Lay material and supply lines in such a way that no additional source of danger emanates from them. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 20: Switching Positions Of Driving Unit
Switch off the drive unit before switching over! Fig.5.2.6 DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 21: Procedure / Preparation For Commissioning
Close the injection head and turn on the pump for low speed venting ( A-B position DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 22: Cleaning
Afterwards completely evacuate the detergent from the machine and switch the machine off. ➔ DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 23: Maintenace And Repair Work
During work carried out on the machine, cutting injuries may occur under certain circumstances due to wear, damage or deposits of processing material. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 24: Maintenance And Inspection Intervals
Technical Rules for Industrial Safety "Inspection of work equipment and systems requiring monitoring" - TRBS 1201. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 25: Retightening The Piston Seal
Fig.7.2.1 DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 26: Lubrication Of The Mechanics
- every 25 operating hours Checking circlips • Circlips (marked in red) - every 25 hours of operation Fig.7.4.1 DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 27: Testing & Replacing Wear Parts
"C" Turn the pump body slightly to remove it completely from the housing. (Step 2) DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... - Page 28 Cleaning and checking the piston Contamination must be completely removed. The piston must be replaced (Step 2) if wear or damage is detected. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de...
- Page 29 If it is not possible to remove contamination or if damage or wear can be detected, the relevant component must be replaced as a matter of urgency. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de...
- Page 30 Check the position of the diaphragm which must have a downwards (Step 4) curvature, but must otherwise have no obvious deformations. Fig.7.5.16 ➔ DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de...
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Page 31: Faults
3. Seal worn or damaged. Replace piston seal ➔ 4. Pressure measuring unit defective Check pressure measuring unit ➔ DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 32: Decommissioning And Disposal
You can also find specific information about disposal: • from the documentation and the data sheets of the suppliers • from your environmental officer. DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... -
Page 33: Additional Information
Germany Telephone: +49 6655 9636–0 Fax: +49 6655 9636-6666 Email: service@desoi.de Internet: www.desoi.de 10.2 Part list and drawings DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de... - Page 34 Washer inside Ø 13.3 x outside Ø 24 x 4 500-00-458 500-00-459 Sealing ring 1/4" 16514 Manometer (Ø63) 0-250 bar 500-01-800 O-Ring Ø 28 x 2.0 mm DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de...
- Page 35 500-01-918 Hexagon nut UNF 1/2" 500-01-919 Hose holder Ø 52 mm - M8 500-01-556 Deep groove ball bearing DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de | www.desoi.de...
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Page 36: Note
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