Ozito PXC-BIKE Instruction Manual
Ozito PXC-BIKE Instruction Manual

Ozito PXC-BIKE Instruction Manual

Hybrid e-bike

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HYBRID E-BIKE
INSTRUCTION MANUAL
SPECIFICATIONS
Input:
2 x 18V (36V)
Bike Frame Size:
17.5"
Tyre Size:
27.5"
Gear Speeds:
8
Push Assist:
Up to 6km/h
Pedal Assist:
Up to 25km/h
Max. Payload:
100kg
Max. Gross Weight: 120kg
Weight:
18kg
ozito.com.au
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU
MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS
WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE
OUR CUSTOMER SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL
NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER
SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND
ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE
WARRANTY POLICY OR PROCEDURE.
WARNING
The following actions will result in the warranty being
void.
• If the tool has been operated on a supply voltage other than that specified
on the tool.
• If the tool shows signs of damage or defects caused by or resulting from
abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
OZITO
Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
WARRANTY
The benefits provided under this warranty are in addition to other rights and
remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to
a replacement or refund for a major failure and for compensation for any other
reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this
warranty, however, where you have suffered any additional direct loss as a result of
a defective product you may be able to claim such expenses by contacting our
customer service helpline above.
5 YEAR REPLACEMENT WARRANTY
Your Product is guaranteed for a period of 60 months from the original date of
purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it
will be replaced in accordance with the terms of this warranty. Lithium Ion
batteries and chargers are covered by a 36 month
warranty and are excluded from the warranty extension. Warranty excludes
consumable parts.
STANDARD EQUIPMENT
Partially Assembled Bicycle
Front Wheel, Quick Release
Assembly, Seat & Seat Tube
Kick Stand, 2 x Pedals, Bell,
Guard Cap, & 4 x Reflectors
4 x Hex Keys, Multi Function
Hex Spanner, & Battery Box
Keys
PXC-BIKE
0119

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Summary of Contents for Ozito PXC-BIKE

  • Page 1 4 x Hex Keys, Multi Function Hex Spanner, & Battery Box Keys PXC-BIKE WARRANTY IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law.
  • Page 2 5. Check that the cover is properly closed, then re-lock the Battery Box. BATTERY & CHARGER This bicycle is compatible with all batteries and chargers from the Ozito Power X Change range. For optimal performance, we recommend the use of 3.0Ah batteries or higher to WARNING! ENSURE THAT THE SPEEDOMETER operate the Power Assist on this Bicycle.
  • Page 3 OPERATION 2. SUSPENSION SYSTEM Adjusting the Amount of Shock Absorption Adjusting the Suspension Compliance The suspension system can be adjusted to suit the terrain, the rider’s riding The compression rate of the system can be adjusted by changing the air style and weight.
  • Page 4 3. BRAKES 4. GEARS Brake Levers Changing Gears For most effective braking, use both brakes and apply them simultaneously. When travelling at lower speeds or when climbing hills, the gears should be shifted down to a smaller number. Increase the gear speed to go faster. WARNING! SUDDEN OR EXCESSIVE APPLICATION WARNING!
  • Page 5 Backlight 1. Pressing and holding the ‘+’ button for 2 seconds turns the FULL screen backlight on and off. km/h TRIP ASSIST PXC-BIKE...
  • Page 6 7. RIDING TIPS Battery Indicator Emergency Repair Kit The amount of charge left in the It is recommended that some basic tools be taken when riding, especially battery is shown on the left of the on longer rides. The minimum tool kit you will need to make adjustments, screen.
  • Page 7 Battery empty Charge or replace batteries. For further information, or any parts not listed here, The Speedometer is Switch on the Speedometer. visit www.ozito.com.au or contact Ozito Customer not switched on Service: Short Range Low tyre pressure Pump up the tyres.
  • Page 8 ELECTRICAL SAFETY WARNING! 7. Always contact a qualified E-bike mechanic not only for any repairs but about any questions or Basic safety precautions, including the following, should always be problems or if you discover any faults. A lack of expert knowledge can lead to serious accidents, followed to reduce risk of fire, electric shock, personal injury and material damage.
  • Page 9 HYBRID E-BIKE ASSEMBLY & MAINTENANCE MANUAL PXC-BIKE 0119...
  • Page 10: Table Of Contents

    CONTENTS Know Your Product ..............Page 3 1. Pre-Setup Directions.............. Page 4 2. Installing The Seat..............Page 5 3. Attaching The Handlebars............. Page 7 4. Installing The Wheels............Page 8 5. Mounting The Pedals............. Page 10 6. Adding Reflectors..............Page 11 7.
  • Page 11: Know Your Product

    KNOW YOUR PRODUCT HYBRID E-BIKE 1. Handlebars 9. Rear Wheel 17. Bell 2. Speedometer 10. Crank Arms 18. Front & Back Reflectors 19. Wheel Reflectors 3. Handlebar Stem 11. Front Fork 4. Head Tube 12. Front Wheel 20. Guard Cap 5.
  • Page 12: Pre-Setup Directions

    SETUP & PREPARATION 1. PRE-SETUP DIRECTIONS WARNING! FAILURE TO INSTALL AND OPERATE ANY COMPONENT OR ACCESSORY PROPERLY CAN RESULT IN SERIOUS DAMAGE TO THE PXC BIKE, AND SERIOUS INJURY OR DEATH TO THE RIDER. Unpacking the Components • Examine the bicycle for signs of transit damage. If damaged, return to place of purchase. •...
  • Page 13: Installing The Seat

    2. INSTALLING THE SEAT WARNING! THIS BICYCLE IS BEST ASSEMBLED WITH THE HELP OF A SECOND PERSON OR THE USE OF A BICYCLE STAND. Attaching the Seat 1. Pull the Quick Release Lever out and loosen it by turning the nut anti-clockwise.
  • Page 14 Adjusting the Seat Height Before riding, ensure that the top of the bike frame and the rider’s crotch has a clearance of at least 25mm. The frame size is 17.5”, and is recommended for riders with a height of 170cm to 180cm. Your leg length will determine the correct seat height.
  • Page 15: Attaching The Handlebars

    3. ATTACHING THE HANDLEBARS 1. Use the M4 Hex Key to loosen the 2 bolts on the Head Tube. 2. Rotate the Head Tube 180 around so that the Handlebar Stem faces forward and is inline with the Front Fork. 3.
  • Page 16: Installing The Wheels

    4. INSTALLING THE WHEELS Attaching the Front Wheel 1. If you haven’t already done so, remove the plastic plate from the end of the fork. This is in place to protect the brake linings in transit. 2. Undo the Quick Release assembly, taking note of the spring direction.
  • Page 17 NEVER INFLATE A TYRE BEYOND THE MAXIMUM PRESSURE MARKED ON THE TYRE’S SIDEWALL. EXCEEDING THE RECOMMNEDED MAXIMUM PRESSURE MAY BLOW THE TYRE OFF THE RIM, WHICH COULD CAUSE DAMAGE TO THE PXC-BIKE AND INJURY TO THE RIDER AND/OR BYSTANDERS WARNING!
  • Page 18: Mounting The Pedals

    5. MOUNTING THE PEDALS The letters ‘L’ and ‘R’ have been marked on the centre of the bolt on the pedals. Ensure the corresponding pedal is used on each side, as the threads are not identical. 1. On the right side of the bike, insert the ‘R’ Pedal. Use the Multi Function Hex Spanner to tighten it in place by turning it clockwise.
  • Page 19: Adding Reflectors

    6. ADDING REFLECTORS Mounting the Wheel Reflectors 1. Press a spoke on the Front Wheel into the groove in the Reflector. 2. Insert the cap into the Reflector from the other side of the spoke and turn it clockwise to tighten. 3.
  • Page 20 Mounting the Front and Back Reflectors The Red Reflector is for the rear of the bike; the Clear Reflector is for the front. 1. Using a Phillips head screwdriver, remove the bolt from the bracket of the Red Reflector. 2. Slide the ring over the Seat Tube and replace the bolt. The ring bracket should be tight enough that the Reflector is unable to shift around on the Tube.
  • Page 21: Attaching The Kick Stand

    7. ATTACHING THE KICK STAND 1. Using a M5 Hex Key, undo and remove the 3 bolts on the Kick Stand. 2. Clamp the Kick Stand around the left Chain Strut (the side of the bike without the Chain) and replace the 3 bolts. Ensure that the rubber spacer is in place between the Kick Stand &...
  • Page 22: Installing The Bell

    8. INSTALLING THE BELL 1. Using a Phillips head screw driver, undo the screw in the collar of the Bell. 2. Place the collar of the Bell on the Handlebar, in between the left handle grip and the Speedometer unit. Note: You may have to adjust the Speedometer position by loosening the bolt on it with the M3 Hex Key.
  • Page 23: Common Repairs

    If the rear wheel is punctured while on a ride, it is recommended that you cease riding and walk the PXC-Bike home or get picked up. We do not recommend removing the back wheel for repairs; take your bike to a qualified E-bike mechanic for repairs.
  • Page 24 Punctured Front Wheel 1. Remove the wheel from the bike and deflate the tyre completely through the valve. 2. Loosen the tyre from the metal rim by pressing inward all around the tyre. 3. Using a tyre lever, carefully lift the edge of the tyre over the rim. WARNING! DO NOT USE A SCREWDRIVER (OR SIMILAR TOOL) TO LIFT THE TYRE OFF THE RIM, AS IT MAY DAMAGE THE RIM AND TYRE.
  • Page 25: General Vehicle Upkeep

    10. GENERAL VEHICLE UPKEEP Mechanical Safety Check Some service and maintenance can be performed by the owner, and require no special tools or knowledge beyond what is presented in this manual. The following are examples of the type of service you should perform yourself. All other service, maintenance and repair should be performed in a properly equipped facility by a qualified E-bike mechanic using the correct tools and procedures specified by the manufacturer.
  • Page 26 Note: Talk to your dealer about the best lubricants and the recommended lubrication frequency. 3. Squeeze the front brake and rock the PXC-Bike forward and back. If you feel a clunk with each forward or backward movement the headset may be loose. Have a qualified E-bike mechanic check 4.
  • Page 27 10. Check the frame, particularly around all tube joints, the handlebars, the stem, and the seat post for any deep scratches, cracks or discolouration. These are signs of stress-caused fatigue and indicate that a part is at the end of its useful life and needs to be replaced. Full Vehicle Service After every 50 hours of riding, take your PXC bike in to a qualified E-bike mechanic for a full vehicle service &...
  • Page 29 MAINTENANCE & SERVICE SCHEDULE For more detailed maintenance instructions, refer to Section 10. General Vehicle Upkeep in the Hybrid E-Bike Assembly & Maintenance Manual. REPAIR/ TAKE TO E-BIKE CLEAN/ ADJUST/ REPLACE MECHANIC FOR SCHEDULE INSPECT COMPONENT LUBRICATE TIGHTEN SERVICING (IF REQUIRED) REQUIRED) Battery is charged...
  • Page 30 REPAIR/ TAKE TO E-BIKE CLEAN/ ADJUST/ REPLACE MECHANIC SCHEDULE INSPECT COMPONENT LUBRICATE TIGHTEN FOR SERVICING REQUIRED) (IF REQUIRED) Every 50hrs Remove suspension lowers & inspect bushings Change suspension oil Overall bike checkup Suspension air spring assembly Suspension damper cartridge...
  • Page 31 Before using the charger read all instructions and cautionary markings on the charger, battery pack and the product using the battery pack. This charger is not intended for any uses other than charging Ozito Power X Change rechargeable batteries. Any other use may result in risk of fire, electric shock or electrocution.
  • Page 32 Australia 1800 069 486 tool) for the battery to reach its optimum performance / runtime. This battery is compatible with chargers from the 18V Ozito Power X Change range New Zealand 0508 069 486 available through your local Bunnings Warehouse; product availability may differ.
  • Page 33 Save these instructions and other documents supplied with this tool for future reference. Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand. DESCRIPTION OF SYMBOLS This charger is double insulated therefore no earth wire is required.
  • Page 34 The charging unit can be mounted to a wall or workbench. The correct dimensions for drill holes can be found on the back of the charging unit; a template for the mounting hole locations can also be found on the Ozito website. Note: OZITO When mounting on a wall you must use suitable screws, e.g.M3 pan-head...

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