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Summary of Contents for G.I.KRAFT GI12117
- Page 1 USER MANUAL GI12117...
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Page 2: Table Of Contents
Contents Safety Precautions Symbols 、 Symbols and Definitions 、 Accessories and Spare Parts List 、 Installation 、 pecifications 1) 、 ycle and verheating 2) 、 Duty achine nstallation 3) 、 electing a ocation 4) 、 onnecting nput ower 5) 、 Operation 5 、... -
Page 3: Safety Precautions Symbols
Safety Precautions Symbols Protect yourself and others from injury, read and follow these precautions before installation and operation. Electric shock can kill: 1 、 Do not touch live electrical parts 。 Read instructions. 2 、 Wear dry,hole-free insulating gloves and body protection. -
Page 4: Symbols And Definitions
Definitions Symbols and Definitions Rated maximum 1max supply current Amperes Percent Volts Maximum effective 1eff supply current Increase Degree of protection Protective earth Rated welding Line connection (Ground) current Power rating Single phase Do not do this product of voltage Loose shield cup and current(KVA) Suitable for some... -
Page 5: Accessories And Spare Parts List
Accessories And Spare parts Accessories and Spare Parts List Pull hammer Vertical spot welding Pneumatic vacuum cupule pull hammer Wriggle Claw puller Hook Kriptol adaptor Spot welding electrode Carbon Cod Electrode holder Waveform electrode tip Washer adaptor Trianger washer adaptor Front part of puller Triangle wasler Washer... -
Page 6: Installation
Installation 1 、 Specifications Model GI12117 AC380V three phase Input voltage 50Hz Output voltage 1-13V Input power 18KW max instant current 2200A Max i nput current 54A/18A Operation way Electronic timing Time regulation system 0-99s One side welding thickness 0.8+1.2mm... -
Page 7: Overheating
2 、 Duty Cycle and Overheating Duty cycle is percentage of 10 minutes that unit can weld at rated load without overheating. If unit overheat,output stops ,and cooling fan runs .Wait fif- teen minutes for unit to cool.Reduce amperage or duty cycle be- fore welding. -
Page 8: Machine Installation
3 、 Machine Installation 1)Open the package and find out the owner's manual 。 2)Check the details of supplied accessories according to packing list that attached to this manual. 3)Properly install this equipment as following diagram.Inspect the unit for any problems.If so,contact your local distributor or service agency.To locate a distributor or service agency. - Page 9 4 、 Selecting a Location 1)Select a correct location to place the unit 。 2)Determine input power cord length according to its actual o- peration requirement.Input power cord must have a minimum inside diameter of 6mm 。 3)Do not move or operate unit where it could tip 。 4)Use cart or unit handle to move unit .Do not pull the cords to move unit.
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Page 10: P Ower
5 、 Connecting Input Power AC 220V AC 380V 1 、 Input power cord （ not less than 6mm copper cord ） . 2 、 Over-current protection. 3 、 Disconnect device line terminals. 4 、 Ground wire L1/L2 input conductors. Installation must meet all National and Local Codes---have only qualified persons make this installation. -
Page 11: Operation
Operation 1 、 Controls 1. Power indicator 2. Error indicator 3. Overheat indicator 4. Gun trigger indicator 5. Spot welding time display 6. Power percentage display 7/8. Spot welding time adjustment 9/10. Power percentage adjustment Instruction: 1. Connect input power properly and safely 2. -
Page 12: G Un And A Daptors
2 、 Welding Gun and Adaptors 1 、 Electrode holder 2 、 Trigger Single-Sided applications Carbo Rod Shrinking OT Washer Welding Washer Welding Stud Welding Single-sided Welding Wave form Wire Welding Pulling Spot Hammer Connection of negative wire 5. Tighten the screw to securely fix the clamp. -
Page 13: Elding
3 、 Operation a 、 spot welding Set correct power Connect negative outside wire Connect spot welding to a clean,paint-free location (Position C is recommend). electrode tip with welding on metal workpiece,as close to gun and tighten. welding area as possible. Set correct time. -
Page 14: Elding
3 、 Operation b 、 Washer Welding Set correct power Connect negative outside wire (Position A orB is recommend). Connect washer adaptor with to a clean,paint-free location welding gun and tighten, on metal workpiece,as close to Install washer. welding area as possible. Approximately a 90°angle to the dent.Put on pressure and press Set correct time. -
Page 15: Elding
3 、 Operation c 、 Triangle Washer Welding Set correct power Connect negative outside wire (Position A is recommend). Connect triangel washer to a clean,paint-free location pull hammer with welding gun. on metal workpiece,as close to welding area as possible. Approximately a 90°... -
Page 16: D 、 Carbon Rod Heating
3 、 Operation D 、 Carbon rod Heating Connect negative outside wire Set correct power to a clean,paint-free location Connect carbon rod and on metal workpiece,as close to carbon rod adaptor with (Position A is recommend). welding area as possible. welding gun. -
Page 17: E 、 Wriggle F Orm
3 、 Operation Wriggle Form Wire Welding e 、 Set correct power Connect negative outside wire to a clean,paint-free location Connect wave form wire electrode (Position A is recommend). on metal workpiece,as close to tip with welding gun. welding area as possible. Place a wave form wire horizontally on the dent. -
Page 18: F 、 Cupules
3 、 Operation f 、 Cupules Manual operating cupule: onnect manual operating cupule with 1 、 pull hammer. sh manual operating cupule in to lock 2 、 the cupule on the concavity. 3 、 Slide the hammer to opposite direction to pull the dent out. -
Page 19: Maintenance
Maintenance 2 、 Troubleshooting Trouble Reason Remedy （ 1 ） Connect power supply according (1)Connected power supply to manufacturer’s tructions. No weld output incorrectly. （ 2 ） lace power s itch in “on” (2)Power switch in off position. position （ 1 ） Replace trigger. （...
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