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Rioned Flexcom User Manual

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USER'S MANUAL
FLEXCOM
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: +31 13 5479100
Fax:
+31 13 5479104

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Summary of Contents for Rioned Flexcom

  • Page 1 USER’S MANUAL FLEXCOM RIONED P.O. Box 5070 5004 EB Tilburg The Netherlands Telephone: +31 13 5479100 Fax: +31 13 5479104...
  • Page 2 RIONED. This restriction also holds for the corresponding drawings and diagrams. RIONED has the right to change parts at any time without any prior or direct warning to the client. Also, the contents of this manual can be changed without any prior warn- ing.
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  • Page 4 Foreword. This user’s manual is a manual for the professional user. This user’s manual has the purpose to control the machine in a safety manner and must be saved with the machine. The photos and drawings help you understand the text easier. First the user’s manual gives you an overview of the most important safety aspects.

  • Page 5: Table Of Contents

    Table of Contents Introduction ................7 1.1 Use ..................7 Security ..................9 2.1 Instruction indications in this manual........9 2.2 Description security measures ..........9 2.3 Personnel protection outfit ............9 2.4 Warnings ................10 2.5 Personnel qualification and education........10 2.6 Danger that can occur if the security regulations aren’t observed 10 2.7 Working safely..............
  • Page 6 8.1 Open and close back cover ............ 31 8.2 Dividing wall inside tank ............31 8.3 Radio remote control (Riomote 7) .......... 31 8.4 Radio remote control (Riomote 9) .......... 32 8.5 Hydraulic reel control ............32 8.6 Hose guide................33 8.7 Run dry protection ...............

  • Page 7: Introduction

    INTRODUCTION RIONED thanks you for your purchase of the RIONED drain and sewer-clearing machine. We recommend that you read this manual thoroughly and see that the machine is handled and maintained in the proper manner. If your machine should give trouble and need servicing, when you want to order parts, or if you have any questions, contact your RIONED dealer.
  • Page 8 The vacuum pump is connected to the vacuum tank. When this pump creates a vacuum, the tank gets filled. The hydraulic pump drives via a hydraulic system the hose reel. 02/12...

  • Page 9: Security

    SECURITY Be responsible for other people when you are working with this machine. This manual contains instructions for fundamental conditions that must be fol- lowed by use and maintenance of this machine. That is why it is necessary that authorised and qualified personnel must read the user's manual and the user’s manual must always be available with the ma- chine.

  • Page 10: Warnings

    • Spray boots by use of spray gun (Recommended) 2.4 Warnings It is prohibited to drive with the water tank and vacuum tank full at the same time when the maximum allowed load of the vehicle is overstepped.! Never block the control levers in any way, otherwise mentioned. Put the personnel protection outfit on BEFORE you start the machine.

  • Page 11: Security Regulations For The User And Technical Service

    Changes to the machine are only permitted if Rioned has given written author- isation. The use of original spare parts and accessories is for the safety neces- sary. Rioned is not responsible for injuries or damages if other spare parts are used.
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  • Page 13: Technical Specifications

    TECHNICAL SPECIFICATIONS 3.1 General Year of constructions (month/year) See type plate on frame Dimensions Capacity vacuum/water tank 3000 l (1200 Dirt/1800 Clean) Colour Gray RAL 7015 White W31 Black MM512 Blue 5017 Length HP hose 100 m Diameter HP hose 1/2”...
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  • Page 15: Construction

    CONSTRUCTION Emergency stop Supply reel water tank Supply pipe water tank PTO Switch Receiver radio remote control Charger battery for transmitter The suction unit contains the following main Clamping bolts parts: Flashing orange light Locking device suction reel High-pressure hose on reel Sight glass Control box Suction hose...
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  • Page 17: Control

    CONTROL Emergency stop: The machine is equipped with an emergency stop. By operating this stop the machine will stop immediately. Do not use the button for normal stopping. Only use is when dangerous situations occur. After use, turn the emergency stop in order to be able to start up again. Make sure the emergency stop can always be reached.

  • Page 18: Starting The Engine

    Unclogging of a drain: jet nozzle Cleaning a wall, a terrace or floor: spray lance gun 5.2 Starting the engine Cabin: Push the clutch pedal. Start the engine. Do not start the engine longer than 10 seconds! Put the vehicle in fifth gear. Put the machine after 6 seconds into the Pow- er Take Off (PTO).
  • Page 19 Choose “Radio” control or “Hand” control. Start spraying: • Control on machine: Press button (HP pump On). Press button (Throttle open). • Control by remote control: Press button (HP pump on). Press button (Throttle Open). The hose will now unwind and work its way into the drain. Check that the water drains away.

  • Page 20: Cleaning A Wall, Terrace Or Floor

    Important! Rewind hose onto reel under pressure to avoid crushing. If machine has run out of water, ensure hose is unwound before pressurising. Attention! Ensure that the spraying nozzle does not leave the drain! Water under high-pressure may cause severe injuries! Stop spraying: •...
  • Page 21 Caution! Before using a spray gun, you must always set the pressure below the maximum (±the half of the maximum pressure). You must do this before you start the machine. If the machine is running, the pressure can be increased by turning the control wheel to his working pressure. Never exceed the maximum pressure that is marked on the manometer when using the spray gun.

  • Page 22: Pto Off

    Stop working • Control on machine: Press button (Throttle close). Press button (HP pump off). • Control by remote control: Press button (Throttle close). Press button (HP pump off). 5.5 PTO OFF • If available, put the switch at the control box in position “O”...

  • Page 23: Additional Preparations When Preparing For Use

    Let the high-pressure pump remove all the water, which is still in the high-pressure hose. Close the high-pressure valve when anti freeze come out of the hose. Leave the engine running for some time: to allow all pipes to fill up with antifreeze.
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  • Page 25: Using The Vacuum Device

    USING THE VACUUM DEVICE It is forbidden to drive with a vacuum tank and water tank that is completely full. The maximum allowed load is overstepped. Before you are going to drive, one of the two tanks must always be empty.
  • Page 26 Switch the vacuum pump on, press or use the Riomote re- mote control. Let the vacuum pump press all the dirt out of the tank (max. 0.5 bar.) Switch the vacuum pump off, press or use the Riomote re- mote control. Open the suction valve for remaining pressure.

  • Page 27: Symbols

    SYMBOLS 7.1 Control box Engine stop. Signal lamp “Charging” (Burns if there is no charge to the bat- tery). Signal lamp “Oil pressure” (Burns if there is not enough oil in the engine). 12 V accessories. Vacuum pump ON Vacuum pump OFF Run dry protection 02/12...
  • Page 28 Throttle open Throttle close HP ON (Start spraying) HP OFF (Stop spraying) “Hand” or “Radio remote” control Hand control Radio remote control Back plate “Emergency stop” 02/12...

  • Page 29: Pressure Gauge

    7.2 Pressure gauge Maximum allowed pressure Danger zone Working area 7.3 Pressure regulator Less pressure More pressure 7.4 Valve control Open and close valve: 02/12...

  • Page 30: Security Sticker

    7.5 Security sticker 02/12...

  • Page 31: Options

    OPTIONS 8.1 Open and close back cover Operating procedure Open Unlock clamps under with lever (1) Unlock clamps above and open cover with le- ver (2). Close Close the cover and the clamps above with lever Close the clamps under with lever (1) 8.2 Dividing wall inside tank Move the wall with lever (3) 8.3 Radio remote control (Riomote 7)

  • Page 32: Radio Remote Control (Riomote 9)

    • Start the engine by means of button “START” • Push the “STOP” button The machine has to cut off now If this is not the case it is not allowed to work with the transmitter. Contact your supplier. If the indication on the transmitter starts burning it´s indicates that the battery must be changed with a new fully loaded battery.

  • Page 33: Hose Guide

    the speed of the reel. By putting the lever into position manual, you can unroll the hose manually. Attention! Never block the lever and always control it with one hand while guiding the high-pressure hose by means of the hose guide with the other hand to the required place.

  • Page 34: Pulsator System

    If the water level in the tank is too low, the run-dry protection activates. Cancelling: Fill the water tank. (Supply hose, Fill opening, Supply pipe...) 8.8 Pulsator system Purpose: With less water use, quicker to the stoppage. Construction: The high-pressure pump has three cylinders. By normal use the three cylinders follows each other continuously.
  • Page 35 Open the high-pressure valve. Start the machine and let it idle. Note: it is not necessary to attach either a nozzle or a gun to the high- pressure control. Let the high-pressure pump remove all the water, which is still in the high-pressure hose.
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  • Page 37: Riomote Remote Control (Receiver)

    RIOMOTE REMOTE CONTROL (RECEIVER) 02/12...
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  • Page 57: Maintenance

    MAINTENANCE Attention! Always stop the engine first and depressurize the system before serving or repairing the machine. To depressurize the system, you open the HP valve. If the spray lance gun is attached you must also pull the trigger. 10.1 Daily Oil level maintenance Check all oil levels once a week.

  • Page 58: Hydraulic System

    Important! You have to renew the hydraulic oil at least ones a year! Only use oil HESTIA 46. Order number Rioned 71003500046 Check, every time before use, if the level of the oil is sufficient. Proceed as follows: Stop the machine.

  • Page 59: Cleaning The Float Ball At The Outside (Siphon)

    (Siphon) 10.10 Exten- Have the high-pressure machine checked and maintained from time to time by sive periodical the technical service of Rioned. In this way, long life and quality will be guar- maintenance anteed. 10.11 Mainte- Interval nance scheme...
  • Page 60 02/12...

  • Page 61: Troubleshooting

    TROUBLESHOOTING Failure Reason Solution The high-pressure pump does Water tank empty Fill the water tank not produce the required pres- Supply valve to water filter closed. Open the supply valve sure. Water filter clogged. Stop the machine and clean the water filter Air in high-pressure pump Allow the machine to run a few min-...
  • Page 62 Failure Reason Solution Hydraulic reel does not wind the Handle not on right position Put the handle into the right position hose Hydraulic tank almost empty Refill the tank. Check the system on leakage Drive chain not sufficiently tightened Tighten the chain Attachment bolt for control lever of Fasten the bolt and put the lever into hydraulic system loosened...
  • Page 63 Failure Reason Solution Warning signal after short Battery empty / defect Load or replace working time Battery not loaded or defect Change battery complete Check if the charging works well Check battery points / clean it Use other battery Transmitter indications are good Emergency stop pushed in Unlock emergency stop but functions are not executed...
  • Page 64 02/12...

  • Page 65: Appendix

    12.1 EC declaration Of Conformity For Machinery RIOR B.V. / RIONED Centaurusweg 45, Tilburg, The Netherlands, Herewith declares that: High pressure device RIONED FlexCom, • is in compliance with the Machinery Directive (2006/42/EC); • is in conformity with the provisions of the following other EEC directives: 2004/108/E •...

  • Page 66: Sales Managers

    EXPORT D.Maas / H. de Laat Centaurusweg 5015 TC Tilburg Tel.: +31 13-547 91 00 Fax: +31 13-547 91 04 REPAIR THE NETHERLANDS Rioned Centaurusweg 45 5015 TC Tilburg Tel.: +31 13-547 91 00 Fax: +31 13-547 91 04 02/12...

  • Page 67: Electric Scheme

    12.3 Electric scheme 02/12...

  • Page 68: Electric Scheme Riomote

    12.4 Electric scheme Riomote 02/12...

  • Page 69: Switch Scheme

    12.5 Switch scheme 02/12...

  • Page 70: Air Circuit

    12.6 Air circuit 12.7 Hydraulic oil 02/12...
  • Page 71 Important! You have to renew the environment friendly hydraulic oil ones a year. Description Hydraulic oil is an environment friendly oil based on vegetable oil. By use of natural vegetable oil, the hydraulic oil is neutral for the environment and is bi- ologically decomposable.

  • Page 72: Hydraulic Scheme Pto

    12.8 Hydraulic scheme PTO 02/12...

  • Page 73: Hydraulic Scheme

    12.9 Hydraulic scheme 02/12...
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  • Page 75: Index

    ....... 57 key ......18 copyright ......2 keyhole ......18 reason ......61 responsible ...... 9 rioned ......7 rioned ..2 danger zone ....59 lightning ......7 run dry protection ..27 decalcify pressure valves rust ......59 decalcify suction valves ..
  • Page 76 stop spraying ...20 wastage ......71 stop working ....22 weather conditions ... 7 stoppage ...... 58 vegetable oil ....71 supply pipe ....17 ventilation ...... 7 year of constructions ..13 traffic ......20 warning signal ....63 transmitter ....

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