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Clenergy PV-ezRack ezShade Series Planning And Installation

Complying with as/nzs1170.2:2011 amdt 2-2012
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PV-ezRack
ezShade™
Code-Compliant Planning and Installation V2.0
Complying with AS/NZS1170.2:2011 AMDT 2-2012

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Summary of Contents for Clenergy PV-ezRack ezShade Series

  • Page 1 ® PV-ezRack ezShade™ Code-Compliant Planning and Installation V2.0 Complying with AS/NZS1170.2:2011 AMDT 2-2012...

  • Page 2: Table Of Contents

    Please check that you are using the current version of the Installation Manual by contacting ® Clenergy PV-ezRack ezShade™ is a pre- Clenergy Australia by email on tech@ clenergy. assembled ground mount system suitable com.au, or your local representative. for large scale commercial and utility scale ®...

  • Page 3: Planning

    Below are the side view drawings of support for 60 cell panels (up to 1700 x 1050 mm) and 72 cell panels (up to 2108 x 1050 mm) at 5° tilt angle. Location Plan of Anchors Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 4 (up to 1700x1050 mm) Front view drawings of double bay for 60 cell panels (up to 1700x1050 mm) Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 5 NOTE: 20 mm gaps between panels are for dry bars. If not using dry bars, it is not necessary to leave 20 mm gaps. . Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...

  • Page 6: Tools &Components

    Mark Pen Wrench Socket Wrench Total Station or M8/M12 Equivalent Instrument Rubber hammer Scissor Caulking Gun Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 7 ER-CAP-B150/PA End Cap for Cap for T-150 Rail Cap for Composite landscape Dry Bar Beam Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...

  • Page 8: System Overview

    ⑧ Corrugated U-anchor Plate 380 ⑨ Top Cover for Landscape Dry Bar ⑩ Dry Bar-Landscape(with Bushing) Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 9 ⑤ Avoid working at high temperatures; 4.2.3 Safe Torques Please refer to safe torques as shown below. In case power tools are required, Clenergy recommends the use of low speed only. High speed and impact drivers increase the risk of bolt galling (deadlock).
  • Page 10 In case you need to do any on-site modification or alteration of the system in a way that would be different from the construction drawing please provide marked up drawings/sketches for Clenergy’s review prior to modification for comment and approval.

  • Page 11: Installation Instruction

    Please refer to the engineering drawings for the size of the Rectangular Tube. Recommended Torque: M16: 135~150 N Fig. 3 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 12 Please note that grease must be applied and tool speed must be controlled while fastening the bolts. Fig. 5 Recommended Torque: M16: 135~150N·m Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 13 Front/Rear leg is ±8mm. Fig. 6 Fig. 7 Fig. 8 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 14 Main Beam and fasten Rail Clamps by Allen Key 6mm as shown in Fig 11. Fig. 10 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 15 Now fasten all the bolts tightly. Note: the installation positions of T-Rail as shown in Fig 13. Fig. 13 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 16 PV modules are aligned as shown in Fig Fig. 15 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 17 Make sure the T head bolt slide into the groove of T-rail as shown in Fig 17. Fig. 17 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 18 Note: Please note that grease must be applied and tool speed must be controlled while fastening the bolts. Recommended Torque: M6 Bolts: 7~8 N.m Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 19 And ensure the end faces of PV Modules are aligned. Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 20 Place the Cross Connection for Dry Bar between the two adjacent Dry Bar-Landscape as shown in Fig 22. Fig.22 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 21 Repeat the above steps until the whole array installation is completed as shown in Fig 25. Fig.24 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 22 Dry Bar into the U slot of the Dry Bar-Landscape as shown in Fig 26. Fig.26 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 23 Seal the space between the Dry Bar-Landscape and Dry Bar-Portrait with Weatherproof Neutral Silicone Sealant as shown in Fig 28. Fig.28 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 24 Distance to be glued: From the left end face to the right end face of T-Rail 150 as shown in Fig 30. Fig.30 Install End Cap into Dry Bar-landscape as shown in Fig 31. Fig.31 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 25 Fig 33. 3. Recommended torque: M8 bolts is 18-20 N.m Fig.32 Fig.33 Installation Guide_PV-ezRack_ezShade_AU_V1.0 page of 25 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 26 Clenergy’s written installation instructions, or if the Product has been modified, repaired, or reworked in a manner not previously authorized by Clenergy IN WRITING, or if the Product is installed in an enviroN.ment for which it was not designed. Clenergy shall not be liable for consequential, contingent or incidental damages arising out of the use of the Product by Purchaser under any circumstances.